TOC

TOC

A-7

A-7

INSTALLATION

FIGURE A.5 - INPUT CONNECTION DIAGRAM FOR 230/460/575 VOLTS AC, 60 HZ

 

Do not operate with covers

Do not touch electrically live parts

 

removed

 

Only qualified persons should install,

 

Disconnect input power before

 

servicing

 

use or service this equipment

 

L3

W CR1

 

 

18

6

RECONNECT

LINES

 

 

 

 

 

15

L2

V

 

 

17

5

 

PANEL

INPUT

 

 

14

CONTACTOR

 

 

 

 

 

{L1

U

 

 

16

4

 

 

H2

 

 

 

13

 

 

GND

H1

1

2

3

7

8

9

 

H4

H3

 

 

 

 

 

 

 

 

PILOT

 

 

 

 

 

 

 

 

 

TRANSF.

 

 

 

 

 

 

 

 

L3

W CR1

 

 

3

6

 

RECONNECT

LINES

 

 

 

 

 

9

 

L2

V

 

 

2

5

 

PANEL

INPUT

 

 

8

 

CONTACTOR

 

 

 

 

 

 

{L1

U

 

 

1

4

 

 

H2

 

 

 

7

 

 

 

GND

H1

16

17

18

13

14

15

 

H3

H4

 

 

 

 

 

 

 

 

PILOT

 

 

 

 

 

 

 

 

 

TRANSF.

 

 

 

 

 

 

 

 

L3

W CR1

 

 

 

9

 

 

RECONNECT

LINES

 

 

 

 

3

 

6

L2

 

 

 

 

8

 

PANEL

INPUT

CONTACTOR

 

 

 

2

 

4

{L1

V

 

 

 

 

 

5

 

U

 

 

 

7

 

 

 

H3

 

 

1

 

 

 

 

GND

H1

16

17

18

13

14

15

 

H2

H4

 

 

 

 

 

 

PILOT

TRANSF.

THE LINCOLN ELECTRIC CO., CLEVELAND OHIO U.S.A. 5-26-95

IDEALARC (230 / 460 / 575)

INPUT SUPPLY CONNECTION DIAGRAM

IMPORTANT: CHANGE LINK POSITIONS AND PILOT TRANSFORMER CONNECTIONS

.

NOTE: MACHINES ARE SHIPPED FROM FACTORY CONNECTED FOR 575V

 

CONNECTION FOR 575 VOLTS, 60 HZ.

 

1

. CONNECT L1, L2 & L3 INPUT SUPPLY LINES AND H1 & H4 PILOT

 

 

TRANSFORMER LEADS TO THE INPUT SIDE OF CR1 CONTACTOR AS SHOWN.

 

2

. INSULATE UNUSED H2, H3 LEAD TERMINALS SEPERATELY TO PROVIDE

 

 

AT LEAST 600V INSULATION.

 

 

3. CONNECT TERMINAL MARKED

TO SYSTEM GROUND PER NATIONAL ELECTRIC CODES.

 

4

. CONNECT TRANSFORMER LEADS 16, 17, 18, 4 & 13, 5 & 14, 6 & 15 TO RECONNECT PANEL.

 

5

. TAPE SEPERATELY TO PROVIDE AT LEAST 600V INSULATION 1, 2, 3, 7, 8, 9.

 

 

TAPE INSULATED UNUSED LEADS TOGETHER AWAY FROM LIVE METAL PARTS.

 

CONNECTION FOR 460 VOLTS, 60 HZ.

 

1

. CONNECT L1, L2 & L3 INPUT SUPPLY LINES AND H1 & H3 PILOT

 

 

TRANSFORMER LEADS TO THE INPUT SIDE OF CR1 CONTACTOR AS SHOWN.

 

2

. INSULATE UNUSED H2, H4 LEAD TERMINALS SEPERATELY TO PROVIDE

 

 

AT LEAST 600V INSULATION.

 

 

3. CONNECT TERMINAL MARKED

TO SYSTEM GROUND PER NATIONAL ELECTRIC CODES.

 

4

. CONNECT TRANSFORMER LEADS 1, 2, 3, 4 & 7, 5 & 8, 6 & 9 TO RECONNECT PANEL.

 

5

. TAPE SEPERATELY TO PROVIDE AT LEAST 600V INSULATION 13, 14, 15, 16, 17, 18.

 

 

TAPE INSULATED UNUSED LEADS TOGETHER AWAY FROM LIVE METAL PARTS.

 

CONNECTION FOR 230 VOLTS, 60 HZ.

 

1

. CONNECT L1, L2 & L3 INPUT SUPPLY LINES AND H1 & H2 PILOT

 

 

TRANSFORMER LEADS TO THE INPUT SIDE OF CR1 CONTACTOR AS SHOWN.

 

2

. INSULATE UNUSED H3, H4 LEAD TERMINALS SEPERATELY TO PROVIDE

 

 

AT LEAST 600V INSULATION.

 

 

3. CONNECT TERMINAL MARKED

TO SYSTEM GROUND PER NATIONAL ELECTRIC CODES.

 

4

. CONNECT TRANSFORMER LEADS 1 & 7, 2 & 8, 3 & 9, 4 & 5 & 6, TO RECONNECT PANEL.

 

5

. TAPE SEPERATELY TO PROVIDE AT LEAST 600V INSULATION 13, 14, 15, 16, 17, 18.

 

 

TAPE INSULATED UNUSED LEADS TOGETHER AWAY FROM LIVE METAL PARTS.

 

 

 

M15666

 

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OUTPUT CONNECTIONS

The output (welding) cables are connected to the output terminals marked “+” and “-”. See Table A.1 for recom- mended cable sizes for the combined lengths of elec- trode and work cables. They are located at the lower right and lower left corners of the front panel. Strain

relief for the cables is provided by routing them through the rectangular holes in the base before connecting them to the output terminals. Lift the output terminal cover to access the output terminals. Lower the cover after making the connections. See Figure A.6.

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FIGURE A.6 - OUTPUT TERMINAL CONNECTIONS

1.NEGATIVE (-) WELDING CABLE CONNECTION

2.POSITIVE (+) WELDING CABLE CONNECTION

3.CABLE STRAIN RELIEF HOLE LOCATION

IDEALARC DC-400

LINCOLN ®

ELECTRIC

Page 13
Image 13
Lincoln Electric SVM 122-A service manual Output Connections, Figure A.6 Output Terminal Connections