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F-8

 

 

 

 

F-8

TROUBLESHOOTING & REPAIR

 

Observe Safety Guidelines

 

 

 

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

OUTPUT PROBLEMS

 

 

The machine has minimum welding

1. If remote control is being used,

1. Check the Output Control

output and no control.

set the Output Control switch

potentiometer (R4) and associ-

 

(S2) in the OUTPUT CONTROL

ated wiring.

See Wiring

 

“LOCAL”

position

and control

Diagram.

 

 

the weld

output

with the

2. Check the welding Mode switch

 

machine Control potentiometer

 

(S4), the microswitches, and the

 

(R4). If the problem is solved,

 

associated wiring.

 

 

check the remote control unit

 

 

 

 

 

(or wire feeder) and associated

3. Check the Output Control

 

control cable.

 

switch (S2) and

associated

 

2. Make certain the remote control

wiring. See Wiring Diagram.

 

 

 

 

leads (#75, #76 and #77) are not

4. Perform the Main Transformer

 

grounded to the positive weld-

Test.

 

 

ing output.

 

5. Perform the SCR/Diode Rec-

 

 

 

 

 

3. Make certain the three-phase

tifier Bridge Test.

 

 

input voltage is correct and

6. The control board may be faulty.

 

matches the machine rating and

 

Replace.

 

 

the reconnect panel.

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353.

IDEALARC DC-400

LINCOLN ®

ELECTRIC

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Lincoln Electric SVM 122-A service manual Output Problems