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F-30

F-30

TROUBLESHOOTING & REPAIR

ACTIVE SCR TEST (continued)

FIGURE F.12 – CONTROL BOARD PLUG

FIGURE F.13 – SNUBBER BOARD

P1 AND P3 LOCATIONS

PLUG P5 LOCATION

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Plug P1

DC-400 CONTROL

G2588-X

Plug P5

M15370-X SNUBBER

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Plug P3

FIGURE F.14 – RESISTOR R2 LOCATION

TEST PROCEDURE

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1.Disconnect the main input supply power to the machine.

2.With the 5/16” nut driver, remove the case top and sides. Remove the screws holding the front panel and lower the panel.

3.Disconnect the welding cables from the welding output terminals.

4.Locate and remove molex plugs P1 and P3 from the control board. See Figure F.12.

5.Locate and remove molex plug P5 from the snubber board. See Figure F.13.

6.Rotate the mode switch (S4) to the constant current (CC) position.

7.Locate and remove lead #204 from resistor R2 (40 ohms, 50 Watts). See Figure F.14.

IDEALARC DC-400

LINCOLN ®

ELECTRIC

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Lincoln Electric SVM 122-A service manual Active SCR Test, P1 and P3 Locations Plug P5 Location