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F-9

F-9

 

TROUBLESHOOTING & REPAIR

 

TROUBLESHOOTING GUIDE

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

The machine does not have maxi-

1. Make certain the correct three-

1.

Check

the

 

Output

Control

mum output.

phase input voltage is being

 

potentiometer

(R4).

Normal

 

applied to the machine.

 

resistance

is

10,000

ohms.

 

2. If remote control is being used,

 

Also check

associated wiring

 

 

for loose or faulty connections.

 

set the Output Control switch

 

 

 

See Wiring Diagram.

 

 

(S2) in the OUTPUT CONTROL

 

 

 

 

 

 

 

 

 

 

“LOCAL” position and control

2.

Check the welding Mode switch

 

the weld output with the

 

(S4), the microswitches, and the

 

machine Control potentiometer

 

associated wiring.

 

 

(R4). If the problem is solved,

3.

Check

the

 

Output

Control

 

check the remote control unit

 

 

 

switch

(S2)

and associated

 

(or wire feeder) and associated

 

 

 

wiring. See Wiring Diagram.

 

control cable.

 

 

 

 

 

 

 

 

 

 

4.

Perform the Main Transformer

 

 

 

Test.

 

 

 

 

 

 

5.

Perform the SCR/Diode Rec-

 

 

 

tifier Bridge Test.

 

 

 

6.

The control board may be

 

 

 

faulty. Replace.

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353.

IDEALARC DC-400

LINCOLN ®

ELECTRIC

Page 53
Image 53
Lincoln Electric SVM 122-A service manual Test Perform the SCR/Diode Rec Tifier Bridge Test