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| TROUBLESHOOTING & REPAIR | |
| TROUBLESHOOTING GUIDE | Observe Safety Guidelines |
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| detailed in the beginning of this manual. |
PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED |
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(SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION |
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| OUTPUT PROBLEMS |
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The machine does not have maxi- | 1. Make certain the correct three- | 1. | Check | the |
| Output | Control |
mum output. | phase input voltage is being |
| potentiometer | (R4). | Normal | ||
| applied to the machine. |
| resistance | is | 10,000 | ohms. | |
| 2. If remote control is being used, |
| Also check | associated wiring | |||
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| for loose or faulty connections. | |||||
| set the Output Control switch |
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| See Wiring Diagram. |
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| (S2) in the OUTPUT CONTROL |
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| “LOCAL” position and control | 2. | Check the welding Mode switch | ||||
| the weld output with the |
| (S4), the microswitches, and the | ||||
| machine Control potentiometer |
| associated wiring. |
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| (R4). If the problem is solved, | 3. | Check | the |
| Output | Control |
| check the remote control unit |
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| switch | (S2) | and associated | |||
| (or wire feeder) and associated |
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| wiring. See Wiring Diagram. | |||||
| control cable. |
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| 4. | Perform the Main Transformer | ||||
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| Test. |
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| 5. | Perform the SCR/Diode Rec- | ||||
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| tifier Bridge Test. |
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| 6. | The control board may be | ||||
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| faulty. Replace. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
IDEALARC
LINCOLN ®
ELECTRIC