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F-7

F-7

 

TROUBLESHOOTING & REPAIR

 

TROUBLESHOOTING GUIDE

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

The machine has high welding out-

1. If remote control is being used,

1. Check the Output Control

put and no control.

set the Output Control switch

switch

(S2) and

associated

 

(S2) in the OUTPUT CONTROL

wiring.

 

 

 

 

“LOCAL” position and control

2. Check

feedback

leads #225

 

the weld output with the

 

(negative output terminal), #205

 

machine Output Control poten-

 

and #206

(output

shunt) for

 

tiometer (R4). If the problem is

 

loose

or

faulty connections.

 

solved, check the remote con-

 

See Wiring Diagram.

 

trol unit (or wire feeder) and

 

 

 

 

 

 

associated control cable.

3. Perform the SCR/Diode Rec-

 

 

tifier Bridge Test.

 

 

 

4. The control board may be

 

 

faulty. Replace.

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353.

IDEALARC DC-400

LINCOLN ®

ELECTRIC

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Lincoln Electric SVM 122-A service manual Tifier Bridge Test