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SATO 200i manual 10b, Cover-Open Sensor Replacement

Models: 200i

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Figure 7-10b, Cover-Open Sensor Replacement

Unit 7: Replacement Procedures

4Remove one screw securing the defective sensor to the printer chassis.

5Remove two screws securing the main circuit board to the printer chassis.

6Withdraw the main circuit board from the printer chassis and disconnect the defective cover-open sensor.

7Connect the replacement cover-open sensor to the circuit board.

8Secure the main circuit board to the to the printer chassis using two screws.

9Route the sensor wiring harness (Figure 7-10b).

Eye-Mark Sensor Cover-Open Sensor

Figure 7-10b, Cover-Open Sensor Replacement

10Attach the sensor to the printer chassis using one screw.

11Reconnect the eye-mark sensor to the cover-open sensor circuit board.

12Install all removed housing covers.

NOTE: Figure 9-1 of the Charts & Diagrams unit provides guidance on housing cover installation.

SATO MB2i Service Manual

PN 9001145B

Page 7-14

Page 72

Image 72

SATO 200i manual 10b, Cover-Open Sensor Replacement

Contents

SERVICE MANUAL MB200i PrinterSATO America, Inc 10350A Nations Ford Road Charlotte, NC Main Phone 704Technical Support Hotline 704 Technical Support Fax 707 E-Mail satosales@satoamerica.com techsupport@satoamerica.comTECHNICAL DATA INTERFACE SPECIFICATIONSINTRODUCTION LCD DISPLAYPRINTER CONFIGURATION TROUBLESHOOTINGREPLACEMENT PROCEDURES ADJUSTMENT PROCEDURESSwitches & Indicators INTRODUCTIONAbout This Manual General Description Theory Of Operation ABOUT THIS MANUAL WARNING PROVIDES INFORMATION THAT, IF UNHEEDED, MAYRESULT IN PERSONAL INJURY GENERAL DESCRIPTION THEORY OF OPERATIONSWITCHES AND INDICATORS SWITCHESTECHNICAL DATA Physical Characteristics Enviromental Power Processing SensingRegulatory Approvals Print Interface Modules Media Character Font Capabilities Barcode CapabilitiesPHYSICAL CHARACTERISTICS POWERENVIRONMENTAL PROCESSINGCHARACTER FONT CAPABILITIES PRINTINTERFACE MODULES MEDIACHARACTER CONTROL BAR CODE CAPABILTIESINTERFACE SPECIFICATIONS Interface Specifications AD-HOC ConnectivityINTERFACE SPECIFICATIONS 802.11B WIRELESS INTERFACE 802.11B WIRELESS SPECIFICATIONSRS232C SERIAL INTERFACE RS232C SPECIFICATIONSREADY/BUSY CABLE REQUIREMENTS DB25INFRARED RAYS IRDA IRDA SPECIFICATIONS STANDARD PROTOCOLIRDA SPECIFICATIONS BHT PROTOCOL IRDA SPECIFICATIONS IRCOMM PROTOCOL IRDA SPECIFICATIONS IrOBEX PROTOCOLBLUETOOTH ALL INTERFACE TYPES RECEIVE BUFFERACK/NAK PROTOCOL MB200i WIRELESS LAN CONFIGURATION TOOL PRINTER SETUPAD-HOC CONNECTIVITY MB200i DRIVERFigure 3-3a/b, SATO MB200i Properties Figure 3-4, COM1 PropertiesFigure 3-5, SATO MB200i Configuration Tool COMPUTER SETUP Figure 3-7a/b, Wireless Network Connection PropertiesFigure 3-6, Network Connections Figure 3-9, Wireless Network Connection Properties Figure 3-8, AdvancedFigure 3-10, Wireless Network Properties Figure 3-11, Internet Protocol TCP/IP PropertiesFigure 3-12a/b, Ports Figure 3-14, TCP/IP Wizard Welcome Screen Figure 3-15, TCP/IP Wizard Entry ScreenFigure 3-16, TCP/IP Wizard Exit Screen SATO MB2i Service Manual Figure 3-17, SATO MB200i PropertiesUnit 3 Interface Secifications PN 9001145BDisplay Fields LCD Screens Maintenance Mode LCD DISPLAYBATTERY LEVEL DISPLAY FIELDSWIRELESS FIELD STRENGTH OPERATIONAL STATUSLCD SCREENS SATODEFAULT SETTING MODE PRINTER ERRORS STATUSDETAIL MAINTENANCE MODE = SET UP= ADJUST LCD DISPLAYWIRELESS LAN STATUSDETAIL PRINTER CONFIGURATION Printer Configuration Configuration ModesPRINTER CONFIGURATION BLUETOOTH QUICK REFERENCE TABLE CONFIGURATION MODES NORMAL MODELABEL SENSOR SELECTION Figure 5-2, Label Sensor SelectionDISPENSE MODE AUTOMANUAL DOWNLOAD MODE Figure 5-4, Program Download ModeThe block number starts from 1, and when counting to 255, the number goes back to 0 again. If the block number is 01h, complement of block number becomes FEh. In the main data, the section of data by 128 bytes is stored. SUM is the check sum computed from 128 bytes of main data FONT DOWNLOAD MODE Figure 5-5, Font Download ModeDOWNLOAD FONT REGISTRATION ONLINE COMMAND MODE Figure 5-6, Online Command ModeCRC CYCLIC REDUNDANCY CHECK MODE Figure 5-7, CRC Check ModeSLEEP & AUTO-OFF MODE ErrorNo operator interaction or printer operation for 5 minutes Error signal occurs and printer automatically switches itself offUnit 5 Printer Configuration SATO MB2i Service ManualPN 9001145B PageTROUBLESHOOTING Error Signals Troubleshooting Table Interface TroubleshootingTest Print Troubleshooting ERROR SIGNALS MODEDESCRIPTION TROUBLESHOOTING TABLE IMAGE VOIDSLIGHT PRINT IMAGES UNEVEN PRINT DARKNESSINTERFACE TROUBLESHOOTING WIRELESS ETHERNET INTERFACERS232 SERIAL INTERFACE TEST PRINT TROUBLESHOOTING HEX DUMP MODETEST LABEL PRINTING Figure 6-2, Test Print ModeREPLACEMENT PROCEDURES Print Head Dispense Bar Platen Roller Paper RollerMain Circuit Board A Main Circuit Board B Panel Board Eye-Mark Sensor Gap Sensor Head Open Sensor Drive Motor Drive GearREPLACEMENT PROCEDURES PRINT HEAD REPLACEMENTDISPENSE BAR REPLACEMENT Figure 7-1b, Print Head ReplacementFigure 7-2a, Dispense Bar Replacement Figure 7-2b, Despense Bar Replacement Figure 7-2c, Dispense Bar ReplacementDispense Bar Left Dispense Bar Bracket Top Housing Cover Right Dispense Bar BracketPLATEN ROLLER REPLACEMENT Figure 7-3a, Platen Roller ReplacementFigure 7-3b, Platen Roller Replacement DISPENSER ROLLER Figure 7-4, Dispense Roller ReplacementMAIN CIRCUIT BOARD A REPLACEMENT Figure 7-5, Main Circuit Board A ReplacementMAIN CIRCUIT BOARD B REPLACEMENT Figure 7-6, Main Circuit Board B ReplacementPANEL & LCD BOARD REPLACEMENT Figure 7-7, Panel & LCD Board ReplacementEYE-MARK SENSOR REPLACEMENT Figure 7-8a, Eye-Mark Sensor ReplacementFigure 7-8b, Eye-Mark Sensor Replacement Figure 7-8c, Eye-Mark Sensor Replacement Figure 7-8d, Eye-Mark Sensor ReplacementGAP SENSOR REPLACEMENT Figure 7-9a, Gap Sensor ReplacementCOVER-OPEN SENSOR REPLACEMENT Figure 7-9b, Gap Sensor ReplacementFigure 7-10, Cover-Open Sensor Replacement Figure 7-10b, Cover-Open Sensor Replacement DRIVE GEAR REPLACEMENT Figure 7-11, Gear ReplacementDRIVE MOTOR REPLACEMENT Figure 7-12, Drive Motor ReplacementADJUSTMENT PROCEDURES Pitch Adjustment Print Darkness Default Setting ModeFactory Clear Mode ADJUSTMENT PROCEDURES PITCH ADJUSTMENTPRINT DARKNESS Power off and disconnect cablePOWER = OFF Print a label Adjustment successful? Yes / NoDEFAULT SETTING MODE Figure 8-3, Default Setting ModeFACTORY CLEAR MODE Figure 8-4, Factory Clear ModeUnit 8 Adjustment Procedures SATO MB2i Service ManualPN 9001145B PageCHARTS & DIAGRAMS Cover Removal DiagramCOVER REMOVAL DIAGRAM Figure 9-1a, Cover Removal DiagramFigure 9-1b, Housing Cover Removal Unit 9 Charts & Diagrams Lid Hinge Pin Screw A Screw BLeft Housing Cover Top Housing CoverUnit 9 Charts & Diagrams SATO MB2i Service ManualPN 9001145B Page