MODEL 300EU CO ANALYZER WITH AUTO-REFERENCE
ADDENDUM TO M300E/EM MANUAL P/N
TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION TAPI
9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA USA
Page
USER NOTES
SAFETY MESSAGES
M300EU
GENERAL SAFETY HAZARD
M300EU
USER NOTES
05904 Rev A
Addendum to M300E/EM Manual P/N
05904 Rev A
TABLE OF CONTENTS
M300EU
LIST OF TABLES
LIST OF FIGURES
M300EU
05904 Rev A
APPENDIX A-4 Model 300EU Signal I/O Definitions, Revision K.6
LIST OF APPENDICES
USER NOTES
M300EU
M300EU
USER NOTES
05904 Rev A
Addendum to M300E/EM Manual P/N
1.1. REFERENCE NUMBERING CONVENTION
1. INTRODUCTION
1.2. M300EU OVERVIEW
any time the instrument is in SETUP mode
M300EU
USER NOTES
05904 Rev A
Addendum to M300E/EM Manual P/N
2.1. SPECIFICATIONS
2. SPECIFICATIONS, APPROVALS AND WARRANTY
M300EU Basic Unit Specifications
M300EU
2.2. EPA EQUIVALENCY DESIGNATION
2.4. WARRANTY
2.3. CE MARK COMPLIANCE
USER NOTES
3.1. UNPACKING THE M300EU
3. GETTING STARTED
3.2. M300EU ANALYZER LAYOUT
M300EU
3.3. ELECTRICAL CONNECTIONS
3.3.1. POWER CONNECTION
M300EU
Figure 3-2 M300EU Internal Gas Flow
Analog Output Data Type Default Settings
3.3.2. ANALOG OUTPUT Connections
Figure 3-3 M300EU Analog Output Connector
M300EU
M300EU
3.3.3. CONNECTING THE STATUS OUTPUTS
Analog Output Pin Outs
Table 3-3 Status Output Pin Assignments
3.4.1. STARTUP AND WARM UP OF THE M300EU
3.4. INITIAL OPERATION OF THE M300EU
3.4.2. WARNING MESSAGES
MESSAGE
M300EU
3.4.3. FUNCTIONAL CHECK
The Test functions available from the front panel of the M300EU are
05831 Rev
3.5. INITIAL CALIBRATION
3.5.2. BASIC CO CALIBRATION SETUP
3.5.1. PRE-CALIBRATION STABILIZATION
3.5.2.1. Calibration Gases
USER NOTES
3.5.3. BASIC CO CALIBRATION PROCEDURE
M300EU
STEP 1 - SET LIMITS
USER NOTES
4. FREQENTLY ASKED QUESTIONS & GLOSSARY
M300EU
05514 Rev A1
M300EU
USER NOTES
05831 Rev
Addendum to M300E/EM Manual P/N
OPTION
5. OPTIONAL HARDWARE AND SOFTWARE
DESCRIPTION
300E
5.1.1. ZERO SPAN VALVES OPT 50A
5.1. CALIBRATION VALVE OPTIONS FOR THE M300EU
M300EU
TOLL-FREE FAX TEL E-MAIL api-sales@teledyne.com
M300EU
5.1.2. ZERO SPAN VALVES WITH IZS OPT 51B
SAMPLE CHAMBER
Scrubber
USER NOTES
5.1.3. Zero Span Valves with IZS and Shutoff VALVE OPT 51B
M300EU
05831 Rev
05514 Rev A1
6. M300EU OPERATING INSTRUCTIONS
M300EU
M300EU
6.2. OPERATING MODES
M300EU Operating Modes
A-REF
SETUP
6.2.1. AUTO-REFERENCE MODE AREF
Mode Field
M300EU
Units
6.2.2. TEST FUNCTIONS
M300EU
Table 6-2 Test Functions Defined
6.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES
6.3. SETUP Æ RNGE ANALOG OUTPUT REPORTING RANGE CONFIGURATION
6.3.2. ANALOG OUTPUT RANGES FOR CO CONCENTRATION
ANALOG OUT
M300EU
DEFAULT SETTINGS
SNGL
DUAL
05514 Rev A1
This is the default reporting range mode for the analyzer
M300EU
05831 Rev
M300EU
To set the ranges press following keystroke sequence
M300EU OPERATING INSTRUCTIONS
M300EU
05514 Rev A1
weight/volume units CO ppb x 1.25 = CO ug/m3 CO ppm x 1.25= CO mg/m3
6.3.6. SETUP Æ RNGE Æ UNIT SETTING THE REPORTING RANGE UNIT TYPE
M300EU
Pressure STP
05514 Rev A1
6.4.1. ADJUSTING THE A-REF MODE CYCLE TIME
M300EU
M300EU
6.4.2. FORCING AN AUTO-REFERENCE MEASUREMENT
To manually start an auto-reference measurement cycle, press
05831 Rev
05514 Rev A1
M300EU
M300EU
6.5. SETUP Æ MORE Æ VARS INTERNAL VARIABLES VARS
Table 6-3 Test Functions Defined
VARIABLE
DIAG I/O
6.6. SETUP Æ MORE Æ DIAG USING THE DIAGNOSTICS FUNCTIONS
DIAG AOUT
DIAG AIO
6.7.1. ANALOG I/O CONFIGURATION
6.7. ANALOG OUTPUT CONFIGURATION
THE ANALOG I/O CONFIGURATION SUBMENU
M300EU
05514 Rev A1
M300EU
4. Choose a Test Channel parameter to be output on the channel
TURNING THE ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF
ANALOG OUTPUT SIGNAL TYPE AND RANGE SELECTION
6.13.5.7 SETTING THE REPORTING RANGE SCALE FOR AN ANALOG OUTPUT
6.13.5.8 SETTING DATA UPDATE RATE FOR AN ANALOG OUTPUT
MANUAL CALIBRATION OF ANALOG OUTPUT CONFIGURED FOR VOLTAGE RANGES
6.7.2. CALIBRATION OF THE ANALOG OUTPUTS
M300EU
ENABLING OR DISABLING THE AUTO-CAL FOR AN INDIVIDUAL ANALOG OUTPUT
M300EU
6.7.3. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4
Test Channels Functions Available on the M300EU’s Analog Output
TEST CHANNEL
M300EU
6.7.4. HESSEN PROTOCOL
Table 6-7 M300EU Hessen GAS ID List
05514 Rev A1
USER NOTES
Default Hessen Status Bit Assignments
M300EU
05831 Rev
manual for troubleshooting tips MANUAL CALIBRATION
7. CALIBRATION PROCEDURES
M300EU
REQUIRED EQUIPMENT, SUPPLIES AND EXPENDABLES
7.9.2 CO2 SENSOR CALIBRATION PROCEDURE
7.9.1 SECTION O2 SENSOR CALIBRATION PROCEDURE
M300EU
MANUAL CALIBRATION WITH ZERO/SPAN VALVES
USER NOTES
8. EPA PROTOCOL CALIBRATION
M300EU
05514 Rev A1
M300EU
USER NOTES
05831 Rev
Addendum to M300E/EM Manual P/N
9.1. PERFOMING AN AUTO-REFERENCE MEASUREMENT AFTER MAINTENANCE
9. INSTRUMENT MAINTENANCE
USER NOTES
M300EU
M300EU
USER NOTES
05831 Rev
Addendum to M300E/EM Manual P/N
Table 9-1 M300EU Test Function Record
M300EU
STABILITY
CO MEAS
M300EU
USER NOTES
05831 Rev
Addendum to M300E/EM Manual P/N
10.1. MEASUREMENT METHOD
10. THEORY OF OPERATION
10.1.1. AUTO-REFERENCE RATIO
M300EU
10.2.1. THE A-REF CARBON MONOXIDE SCRUBBER
10.2. PNEUMATIC OPERATION
M300EU
Figure 10-2 Auto-Reference Measurement Cycle
10.2.3. THE NAFION→ DRYER
10.2.2. THE A-REF VALVE ASSEMBLY
M300EU
Auto-Reference Valve Operating States
05831 Rev
M300EU
The dryer consists of a bundle of 0.030 O.D. Nafion→ tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular membrane walls and is removed. Moisture permeating the tubing is carried away by a dry purge gas within the shell that flows countercurrent to the sample gas
10.3.1. OVERVIEW
10.3. ELECTRONIC OPERATION
Figure 10-4 M300EU Electronic Overview Block Diagram
M300EU
10.3.2. THE RELAY PCA
10.3.2.1. Temperature Control of the Convection Oven
Figure 10-5 M300EU Heating Control Block Diagram
M300EU
115 VAC Configuration
10.3.2.2. Oven Heaters AC Power Configuration
230 VAC Configuration
Figure 10-6 M300EU Oven Heater Configuration Jumpers
10.3.2.3. Status LED’s
10.3.3. MOTHERBOARD
10.3.3.1. A to D Conversion
10.3.3.2. Sensor Inputs
RELAY PCA
10.3.4. POWER DISTRIBUTION
Figure 10-8 M300EU Distribution Block Diagram
USER NOTES
Page
11.1. GENERAL NOTES
11. TROUBLESHOOTING & REPAIR
MAINTENANCE PERSONNEL ONLY
PROCEDURES
M300EU
11.2. FAULT DIAGNOSIS WITH WARNING MESSAGES
Warning Messages - Indicated Failures
OVEN TEMP
Warning Messages - Indicated Failures cont
M300EU
05514 Rev A1
Sample flow rate is
M300EU
11.2.1. FAULT DIAGNOSIS WITH TEST FUNCTIONS
Table 11-2 Test Functions - Indicated Failures
table continued
Test Functions - Indicated Failures
M300EU
INDICATED FAILURES
05514 Rev A1
Faulty Oven Temperature Sensor
11.2.2. RELAY BOARD STATUS LED’S
Faulty Connectors/Wiring
M300EU
11.4. OTHER PERFORMANCE PROBLEMS
11.3. GAS FLOW PROBLEMS
11.4.1. Unexplained DRIFT
M300EU
11.5.1. RELAY BOARD
11.5. SUBSYSTEM CHECHOUT
11.5.2. MOTHERBOARD
11.5.2.1. A/D Functions
USER NOTES
11.6. TECHNICAL ASSISTANCE
M300EU
05514 Rev A1
M300EU
USER NOTES
05514 Rev A1
Addendum to M300E/EM Manual P/N
APPENDIX A-2 M300EU Setup Variables Available Via Serial I/O
APPENDIX A - Version Specific Software Documentation
APPENDIX A-4 M300EU Signal I/O Definitions
M300EU Addendum to M300E/EM Manual
MSG1
CLR1
TEST1
M300EU Addendum to M300E/EM Manual
Figure A-2 Primary Setup Menu Except iDAS
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
05924 Rev K.6
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
Figure A-3 Primary Setup Menu Æ iDAS Submenu
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
M300EU Addendum to M300E/EM Manual
Figure A-4 Secondary Setup Menu Æ COMM and VARS Submenus
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
05924 Rev K.6
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
Figure A-5 Secondary Setup Menu Æ Hessen Protocol Submenu
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
Auto Cal feature is OFF or the range is set for
ENTER PASSWORD
M300EU Addendum to M300E/EM Manual
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6
APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
05924 Rev K.6
M300EU Addendum to M300E/EM Manual
Table continues
CO2FILTPCT
A-10
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
O2FILTPCT
APPENDIX A-3 Warnings and Test Functions, Revision K.6
M300EU Addendum to M300E/EM Manual
NAME
MESSAGE TEXT
Table A-5
M300EU Addendum to M300E/EM Manual
A-12
05924 Rev K.6
Bit or Channel
Signal Name
Description
Number
M300EU Addendum to M300E/EM Manual
OVTMPW Internal box temperature #2/oven warning
APPENDIX A-5 M300EU iDAS Parameters Revision K.6
A-14
05924 Rev K.6
M300EU Addendum to M300E/EM Manual
A-15
CO2OFS
USER NOTES
APPENDIX A-6 Terminal Command Designators, Revision K.6
M300EU Addendum to M300E/EM Manual
A-16
M300EU Addendum to M300E/EM Manual
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES
European standard EN
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES
USER NOTES
05925 Rev A
M300EU Addendum to M300E/EM Manual