TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION TAPI
ADDENDUM TO M300E/EM MANUAL P/N
MODEL 300EU CO ANALYZER WITH AUTO-REFERENCE
9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA USA
Page
M300EU
SAFETY MESSAGES
USER NOTES
GENERAL SAFETY HAZARD
05904 Rev A
USER NOTES
M300EU
Addendum to M300E/EM Manual P/N
M300EU
TABLE OF CONTENTS
05904 Rev A
M300EU
LIST OF FIGURES
LIST OF TABLES
05904 Rev A
USER NOTES
LIST OF APPENDICES
APPENDIX A-4 Model 300EU Signal I/O Definitions, Revision K.6
M300EU
05904 Rev A
USER NOTES
M300EU
Addendum to M300E/EM Manual P/N
1.2. M300EU OVERVIEW
1. INTRODUCTION
1.1. REFERENCE NUMBERING CONVENTION
any time the instrument is in SETUP mode
05904 Rev A
USER NOTES
M300EU
Addendum to M300E/EM Manual P/N
M300EU Basic Unit Specifications
2. SPECIFICATIONS, APPROVALS AND WARRANTY
2.1. SPECIFICATIONS
M300EU
2.3. CE MARK COMPLIANCE
2.4. WARRANTY
2.2. EPA EQUIVALENCY DESIGNATION
USER NOTES
3.2. M300EU ANALYZER LAYOUT
3. GETTING STARTED
3.1. UNPACKING THE M300EU
M300EU
M300EU
3.3.1. POWER CONNECTION
3.3. ELECTRICAL CONNECTIONS
Figure 3-2 M300EU Internal Gas Flow
Figure 3-3 M300EU Analog Output Connector
3.3.2. ANALOG OUTPUT Connections
Analog Output Data Type Default Settings
M300EU
Analog Output Pin Outs
3.3.3. CONNECTING THE STATUS OUTPUTS
M300EU
Table 3-3 Status Output Pin Assignments
3.4.2. WARNING MESSAGES
3.4. INITIAL OPERATION OF THE M300EU
3.4.1. STARTUP AND WARM UP OF THE M300EU
MESSAGE
The Test functions available from the front panel of the M300EU are
3.4.3. FUNCTIONAL CHECK
M300EU
05831 Rev
3.5.1. PRE-CALIBRATION STABILIZATION
3.5.2. BASIC CO CALIBRATION SETUP
3.5. INITIAL CALIBRATION
3.5.2.1. Calibration Gases
M300EU
3.5.3. BASIC CO CALIBRATION PROCEDURE
USER NOTES
STEP 1 - SET LIMITS
M300EU
4. FREQENTLY ASKED QUESTIONS & GLOSSARY
USER NOTES
05514 Rev A1
05831 Rev
USER NOTES
M300EU
Addendum to M300E/EM Manual P/N
DESCRIPTION
5. OPTIONAL HARDWARE AND SOFTWARE
OPTION
300E
M300EU
5.1. CALIBRATION VALVE OPTIONS FOR THE M300EU
5.1.1. ZERO SPAN VALVES OPT 50A
TOLL-FREE FAX TEL E-MAIL api-sales@teledyne.com
SAMPLE CHAMBER
5.1.2. ZERO SPAN VALVES WITH IZS OPT 51B
M300EU
Scrubber
M300EU
5.1.3. Zero Span Valves with IZS and Shutoff VALVE OPT 51B
USER NOTES
05831 Rev
M300EU
6. M300EU OPERATING INSTRUCTIONS
05514 Rev A1
M300EU Operating Modes
6.2. OPERATING MODES
M300EU
A-REF
Mode Field
6.2.1. AUTO-REFERENCE MODE AREF
SETUP
M300EU
M300EU
6.2.2. TEST FUNCTIONS
Units
Table 6-2 Test Functions Defined
6.3.2. ANALOG OUTPUT RANGES FOR CO CONCENTRATION
6.3. SETUP Æ RNGE ANALOG OUTPUT REPORTING RANGE CONFIGURATION
6.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES
ANALOG OUT
SNGL
DEFAULT SETTINGS
M300EU
DUAL
M300EU
This is the default reporting range mode for the analyzer
05514 Rev A1
To set the ranges press following keystroke sequence
M300EU
05831 Rev
05514 Rev A1
M300EU
M300EU OPERATING INSTRUCTIONS
M300EU
6.3.6. SETUP Æ RNGE Æ UNIT SETTING THE REPORTING RANGE UNIT TYPE
weight/volume units CO ppb x 1.25 = CO ug/m3 CO ppm x 1.25= CO mg/m3
Pressure STP
M300EU
6.4.1. ADJUSTING THE A-REF MODE CYCLE TIME
05514 Rev A1
To manually start an auto-reference measurement cycle, press
6.4.2. FORCING AN AUTO-REFERENCE MEASUREMENT
M300EU
05831 Rev
M300EU
05514 Rev A1
Table 6-3 Test Functions Defined
6.5. SETUP Æ MORE Æ VARS INTERNAL VARIABLES VARS
M300EU
VARIABLE
DIAG AOUT
6.6. SETUP Æ MORE Æ DIAG USING THE DIAGNOSTICS FUNCTIONS
DIAG I/O
DIAG AIO
THE ANALOG I/O CONFIGURATION SUBMENU
6.7. ANALOG OUTPUT CONFIGURATION
6.7.1. ANALOG I/O CONFIGURATION
M300EU
4. Choose a Test Channel parameter to be output on the channel
M300EU
05514 Rev A1
6.13.5.7 SETTING THE REPORTING RANGE SCALE FOR AN ANALOG OUTPUT
ANALOG OUTPUT SIGNAL TYPE AND RANGE SELECTION
TURNING THE ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF
6.13.5.8 SETTING DATA UPDATE RATE FOR AN ANALOG OUTPUT
M300EU
6.7.2. CALIBRATION OF THE ANALOG OUTPUTS
MANUAL CALIBRATION OF ANALOG OUTPUT CONFIGURED FOR VOLTAGE RANGES
ENABLING OR DISABLING THE AUTO-CAL FOR AN INDIVIDUAL ANALOG OUTPUT
Test Channels Functions Available on the M300EU’s Analog Output
6.7.3. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4
M300EU
TEST CHANNEL
Table 6-7 M300EU Hessen GAS ID List
6.7.4. HESSEN PROTOCOL
M300EU
05514 Rev A1
M300EU
Default Hessen Status Bit Assignments
USER NOTES
05831 Rev
M300EU
7. CALIBRATION PROCEDURES
manual for troubleshooting tips MANUAL CALIBRATION
REQUIRED EQUIPMENT, SUPPLIES AND EXPENDABLES
M300EU
7.9.1 SECTION O2 SENSOR CALIBRATION PROCEDURE
7.9.2 CO2 SENSOR CALIBRATION PROCEDURE
MANUAL CALIBRATION WITH ZERO/SPAN VALVES
M300EU
8. EPA PROTOCOL CALIBRATION
USER NOTES
05514 Rev A1
05831 Rev
USER NOTES
M300EU
Addendum to M300E/EM Manual P/N
USER NOTES
9. INSTRUMENT MAINTENANCE
9.1. PERFOMING AN AUTO-REFERENCE MEASUREMENT AFTER MAINTENANCE
M300EU
05831 Rev
USER NOTES
M300EU
Addendum to M300E/EM Manual P/N
STABILITY
M300EU
Table 9-1 M300EU Test Function Record
CO MEAS
05831 Rev
USER NOTES
M300EU
Addendum to M300E/EM Manual P/N
10.1.1. AUTO-REFERENCE RATIO
10. THEORY OF OPERATION
10.1. MEASUREMENT METHOD
M300EU
M300EU
10.2. PNEUMATIC OPERATION
10.2.1. THE A-REF CARBON MONOXIDE SCRUBBER
Figure 10-2 Auto-Reference Measurement Cycle
M300EU
10.2.2. THE A-REF VALVE ASSEMBLY
10.2.3. THE NAFION→ DRYER
Auto-Reference Valve Operating States
The dryer consists of a bundle of 0.030 O.D. Nafion→ tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular membrane walls and is removed. Moisture permeating the tubing is carried away by a dry purge gas within the shell that flows countercurrent to the sample gas
M300EU
05831 Rev
Figure 10-4 M300EU Electronic Overview Block Diagram
10.3. ELECTRONIC OPERATION
10.3.1. OVERVIEW
M300EU
Figure 10-5 M300EU Heating Control Block Diagram
10.3.2.1. Temperature Control of the Convection Oven
10.3.2. THE RELAY PCA
M300EU
230 VAC Configuration
10.3.2.2. Oven Heaters AC Power Configuration
115 VAC Configuration
Figure 10-6 M300EU Oven Heater Configuration Jumpers
10.3.3.1. A to D Conversion
10.3.3. MOTHERBOARD
10.3.2.3. Status LED’s
10.3.3.2. Sensor Inputs
Figure 10-8 M300EU Distribution Block Diagram
10.3.4. POWER DISTRIBUTION
RELAY PCA
USER NOTES
Page
MAINTENANCE PERSONNEL ONLY
11. TROUBLESHOOTING & REPAIR
11.1. GENERAL NOTES
PROCEDURES
Warning Messages - Indicated Failures
11.2. FAULT DIAGNOSIS WITH WARNING MESSAGES
M300EU
OVEN TEMP
05514 Rev A1
M300EU
Warning Messages - Indicated Failures cont
Sample flow rate is
Table 11-2 Test Functions - Indicated Failures
11.2.1. FAULT DIAGNOSIS WITH TEST FUNCTIONS
M300EU
table continued
INDICATED FAILURES
M300EU
Test Functions - Indicated Failures
05514 Rev A1
Faulty Connectors/Wiring
11.2.2. RELAY BOARD STATUS LED’S
Faulty Oven Temperature Sensor
M300EU
11.4.1. Unexplained DRIFT
11.3. GAS FLOW PROBLEMS
11.4. OTHER PERFORMANCE PROBLEMS
M300EU
11.5.2. MOTHERBOARD
11.5. SUBSYSTEM CHECHOUT
11.5.1. RELAY BOARD
11.5.2.1. A/D Functions
M300EU
11.6. TECHNICAL ASSISTANCE
USER NOTES
05514 Rev A1
05514 Rev A1
USER NOTES
M300EU
Addendum to M300E/EM Manual P/N
APPENDIX A-4 M300EU Signal I/O Definitions
APPENDIX A - Version Specific Software Documentation
APPENDIX A-2 M300EU Setup Variables Available Via Serial I/O
M300EU Addendum to M300E/EM Manual
TEST1
CLR1
MSG1
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
Figure A-2 Primary Setup Menu Except iDAS
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
M300EU Addendum to M300E/EM Manual
Figure A-3 Primary Setup Menu Æ iDAS Submenu
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
05924 Rev K.6
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
Figure A-4 Secondary Setup Menu Æ COMM and VARS Submenus
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
M300EU Addendum to M300E/EM Manual
Figure A-5 Secondary Setup Menu Æ Hessen Protocol Submenu
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
05924 Rev K.6
M300EU Addendum to M300E/EM Manual
ENTER PASSWORD
Auto Cal feature is OFF or the range is set for
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
M300EU Addendum to M300E/EM Manual
APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6
APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6
05924 Rev K.6
Table continues
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
CO2FILTPCT
05924 Rev K.6
M300EU Addendum to M300E/EM Manual
A-10
O2FILTPCT
NAME
M300EU Addendum to M300E/EM Manual
APPENDIX A-3 Warnings and Test Functions, Revision K.6
MESSAGE TEXT
A-12
M300EU Addendum to M300E/EM Manual
Table A-5
05924 Rev K.6
Description
Signal Name
Bit or Channel
Number
APPENDIX A-5 M300EU iDAS Parameters Revision K.6
OVTMPW Internal box temperature #2/oven warning
M300EU Addendum to M300E/EM Manual
A-14
A-15
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
CO2OFS
M300EU Addendum to M300E/EM Manual
APPENDIX A-6 Terminal Command Designators, Revision K.6
USER NOTES
A-16
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES
M300EU Addendum to M300E/EM Manual
European standard EN
05925 Rev A
USER NOTES
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES
M300EU Addendum to M300E/EM Manual