ADDENDUM TO M300E/EM MANUAL P/N
MODEL 300EU CO ANALYZER WITH AUTO-REFERENCE
TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION TAPI
9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA USA
Page
SAFETY MESSAGES
USER NOTES
M300EU
GENERAL SAFETY HAZARD
USER NOTES
M300EU
05904 Rev A
Addendum to M300E/EM Manual P/N
05904 Rev A
TABLE OF CONTENTS
M300EU
LIST OF FIGURES
LIST OF TABLES
M300EU
05904 Rev A
LIST OF APPENDICES
APPENDIX A-4 Model 300EU Signal I/O Definitions, Revision K.6
USER NOTES
M300EU
USER NOTES
M300EU
05904 Rev A
Addendum to M300E/EM Manual P/N
1. INTRODUCTION
1.1. REFERENCE NUMBERING CONVENTION
1.2. M300EU OVERVIEW
any time the instrument is in SETUP mode
USER NOTES
M300EU
05904 Rev A
Addendum to M300E/EM Manual P/N
2. SPECIFICATIONS, APPROVALS AND WARRANTY
2.1. SPECIFICATIONS
M300EU Basic Unit Specifications
M300EU
2.4. WARRANTY
2.2. EPA EQUIVALENCY DESIGNATION
2.3. CE MARK COMPLIANCE
USER NOTES
3. GETTING STARTED
3.1. UNPACKING THE M300EU
3.2. M300EU ANALYZER LAYOUT
M300EU
3.3.1. POWER CONNECTION
3.3. ELECTRICAL CONNECTIONS
M300EU
Figure 3-2 M300EU Internal Gas Flow
3.3.2. ANALOG OUTPUT Connections
Analog Output Data Type Default Settings
Figure 3-3 M300EU Analog Output Connector
M300EU
3.3.3. CONNECTING THE STATUS OUTPUTS
M300EU
Analog Output Pin Outs
Table 3-3 Status Output Pin Assignments
3.4. INITIAL OPERATION OF THE M300EU
3.4.1. STARTUP AND WARM UP OF THE M300EU
3.4.2. WARNING MESSAGES
MESSAGE
3.4.3. FUNCTIONAL CHECK
M300EU
The Test functions available from the front panel of the M300EU are
05831 Rev
3.5.2. BASIC CO CALIBRATION SETUP
3.5. INITIAL CALIBRATION
3.5.1. PRE-CALIBRATION STABILIZATION
3.5.2.1. Calibration Gases
3.5.3. BASIC CO CALIBRATION PROCEDURE
USER NOTES
M300EU
STEP 1 - SET LIMITS
4. FREQENTLY ASKED QUESTIONS & GLOSSARY
USER NOTES
M300EU
05514 Rev A1
USER NOTES
M300EU
05831 Rev
Addendum to M300E/EM Manual P/N
5. OPTIONAL HARDWARE AND SOFTWARE
OPTION
DESCRIPTION
300E
5.1. CALIBRATION VALVE OPTIONS FOR THE M300EU
5.1.1. ZERO SPAN VALVES OPT 50A
M300EU
TOLL-FREE FAX TEL E-MAIL api-sales@teledyne.com
5.1.2. ZERO SPAN VALVES WITH IZS OPT 51B
M300EU
SAMPLE CHAMBER
Scrubber
5.1.3. Zero Span Valves with IZS and Shutoff VALVE OPT 51B
USER NOTES
M300EU
05831 Rev
05514 Rev A1
6. M300EU OPERATING INSTRUCTIONS
M300EU
6.2. OPERATING MODES
M300EU
M300EU Operating Modes
A-REF
6.2.1. AUTO-REFERENCE MODE AREF
SETUP
Mode Field
M300EU
6.2.2. TEST FUNCTIONS
Units
M300EU
Table 6-2 Test Functions Defined
6.3. SETUP Æ RNGE ANALOG OUTPUT REPORTING RANGE CONFIGURATION
6.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES
6.3.2. ANALOG OUTPUT RANGES FOR CO CONCENTRATION
ANALOG OUT
DEFAULT SETTINGS
M300EU
SNGL
DUAL
05514 Rev A1
This is the default reporting range mode for the analyzer
M300EU
05831 Rev
M300EU
To set the ranges press following keystroke sequence
M300EU OPERATING INSTRUCTIONS
M300EU
05514 Rev A1
6.3.6. SETUP Æ RNGE Æ UNIT SETTING THE REPORTING RANGE UNIT TYPE
weight/volume units CO ppb x 1.25 = CO ug/m3 CO ppm x 1.25= CO mg/m3
M300EU
Pressure STP
05514 Rev A1
6.4.1. ADJUSTING THE A-REF MODE CYCLE TIME
M300EU
6.4.2. FORCING AN AUTO-REFERENCE MEASUREMENT
M300EU
To manually start an auto-reference measurement cycle, press
05831 Rev
M300EU
05514 Rev A1
6.5. SETUP Æ MORE Æ VARS INTERNAL VARIABLES VARS
M300EU
Table 6-3 Test Functions Defined
VARIABLE
6.6. SETUP Æ MORE Æ DIAG USING THE DIAGNOSTICS FUNCTIONS
DIAG I/O
DIAG AOUT
DIAG AIO
6.7. ANALOG OUTPUT CONFIGURATION
6.7.1. ANALOG I/O CONFIGURATION
THE ANALOG I/O CONFIGURATION SUBMENU
M300EU
05514 Rev A1
M300EU
4. Choose a Test Channel parameter to be output on the channel
ANALOG OUTPUT SIGNAL TYPE AND RANGE SELECTION
TURNING THE ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF
6.13.5.7 SETTING THE REPORTING RANGE SCALE FOR AN ANALOG OUTPUT
6.13.5.8 SETTING DATA UPDATE RATE FOR AN ANALOG OUTPUT
6.7.2. CALIBRATION OF THE ANALOG OUTPUTS
MANUAL CALIBRATION OF ANALOG OUTPUT CONFIGURED FOR VOLTAGE RANGES
M300EU
ENABLING OR DISABLING THE AUTO-CAL FOR AN INDIVIDUAL ANALOG OUTPUT
6.7.3. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4
M300EU
Test Channels Functions Available on the M300EU’s Analog Output
TEST CHANNEL
6.7.4. HESSEN PROTOCOL
M300EU
Table 6-7 M300EU Hessen GAS ID List
05514 Rev A1
Default Hessen Status Bit Assignments
USER NOTES
M300EU
05831 Rev
7. CALIBRATION PROCEDURES
manual for troubleshooting tips MANUAL CALIBRATION
M300EU
REQUIRED EQUIPMENT, SUPPLIES AND EXPENDABLES
7.9.1 SECTION O2 SENSOR CALIBRATION PROCEDURE
7.9.2 CO2 SENSOR CALIBRATION PROCEDURE
M300EU
MANUAL CALIBRATION WITH ZERO/SPAN VALVES
8. EPA PROTOCOL CALIBRATION
USER NOTES
M300EU
05514 Rev A1
USER NOTES
M300EU
05831 Rev
Addendum to M300E/EM Manual P/N
9. INSTRUMENT MAINTENANCE
9.1. PERFOMING AN AUTO-REFERENCE MEASUREMENT AFTER MAINTENANCE
USER NOTES
M300EU
USER NOTES
M300EU
05831 Rev
Addendum to M300E/EM Manual P/N
M300EU
Table 9-1 M300EU Test Function Record
STABILITY
CO MEAS
USER NOTES
M300EU
05831 Rev
Addendum to M300E/EM Manual P/N
10. THEORY OF OPERATION
10.1. MEASUREMENT METHOD
10.1.1. AUTO-REFERENCE RATIO
M300EU
10.2. PNEUMATIC OPERATION
10.2.1. THE A-REF CARBON MONOXIDE SCRUBBER
M300EU
Figure 10-2 Auto-Reference Measurement Cycle
10.2.2. THE A-REF VALVE ASSEMBLY
10.2.3. THE NAFION→ DRYER
M300EU
Auto-Reference Valve Operating States
05831 Rev
M300EU
The dryer consists of a bundle of 0.030 O.D. Nafion→ tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular membrane walls and is removed. Moisture permeating the tubing is carried away by a dry purge gas within the shell that flows countercurrent to the sample gas
10.3. ELECTRONIC OPERATION
10.3.1. OVERVIEW
Figure 10-4 M300EU Electronic Overview Block Diagram
M300EU
10.3.2. THE RELAY PCA
10.3.2.1. Temperature Control of the Convection Oven
Figure 10-5 M300EU Heating Control Block Diagram
M300EU
10.3.2.2. Oven Heaters AC Power Configuration
115 VAC Configuration
230 VAC Configuration
Figure 10-6 M300EU Oven Heater Configuration Jumpers
10.3.3. MOTHERBOARD
10.3.2.3. Status LED’s
10.3.3.1. A to D Conversion
10.3.3.2. Sensor Inputs
10.3.4. POWER DISTRIBUTION
RELAY PCA
Figure 10-8 M300EU Distribution Block Diagram
USER NOTES
Page
11. TROUBLESHOOTING & REPAIR
11.1. GENERAL NOTES
MAINTENANCE PERSONNEL ONLY
PROCEDURES
11.2. FAULT DIAGNOSIS WITH WARNING MESSAGES
M300EU
Warning Messages - Indicated Failures
OVEN TEMP
M300EU
Warning Messages - Indicated Failures cont
05514 Rev A1
Sample flow rate is
11.2.1. FAULT DIAGNOSIS WITH TEST FUNCTIONS
M300EU
Table 11-2 Test Functions - Indicated Failures
table continued
M300EU
Test Functions - Indicated Failures
INDICATED FAILURES
05514 Rev A1
11.2.2. RELAY BOARD STATUS LED’S
Faulty Connectors/Wiring
M300EU
Table 11-3 Relay Board Status LED Failure Indications
11.3. GAS FLOW PROBLEMS
11.4. OTHER PERFORMANCE PROBLEMS
11.4.1. Unexplained DRIFT
M300EU
11.5. SUBSYSTEM CHECHOUT
11.5.1. RELAY BOARD
11.5.2. MOTHERBOARD
11.5.2.1. A/D Functions
11.6. TECHNICAL ASSISTANCE
USER NOTES
M300EU
05514 Rev A1
USER NOTES
M300EU
05514 Rev A1
Addendum to M300E/EM Manual P/N
APPENDIX A - Version Specific Software Documentation
APPENDIX A-2 M300EU Setup Variables Available Via Serial I/O
APPENDIX A-4 M300EU Signal I/O Definitions
M300EU Addendum to M300E/EM Manual
MSG1
CLR1
TEST1
Figure A-2 Primary Setup Menu Except iDAS
M300EU Addendum to M300E/EM Manual
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
05924 Rev K.6
Figure A-3 Primary Setup Menu Æ iDAS Submenu
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
Figure A-4 Secondary Setup Menu Æ COMM and VARS Submenus
M300EU Addendum to M300E/EM Manual
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
05924 Rev K.6
Figure A-5 Secondary Setup Menu Æ Hessen Protocol Submenu
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
ENTER PASSWORD
Auto Cal feature is OFF or the range is set for
M300EU Addendum to M300E/EM Manual
APPENDIX A-1 M300EU Software Menu Trees, Revision K.6
APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6
APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
Table continues
CO2FILTPCT
M300EU Addendum to M300E/EM Manual
A-10
05924 Rev K.6
O2FILTPCT
M300EU Addendum to M300E/EM Manual
APPENDIX A-3 Warnings and Test Functions, Revision K.6
NAME
MESSAGE TEXT
M300EU Addendum to M300E/EM Manual
Table A-5
A-12
05924 Rev K.6
Signal Name
Bit or Channel
Description
Number
M300EU Addendum to M300E/EM Manual
APPENDIX A-5 M300EU iDAS Parameters Revision K.6
OVTMPW Internal box temperature #2/oven warning
A-14
M300EU Addendum to M300E/EM Manual
05924 Rev K.6
A-15
CO2OFS
APPENDIX A-6 Terminal Command Designators, Revision K.6
USER NOTES
M300EU Addendum to M300E/EM Manual
A-16
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES
M300EU Addendum to M300E/EM Manual
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES
European standard EN
USER NOTES
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES
05925 Rev A
M300EU Addendum to M300E/EM Manual
