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Teledyne Model 300EU manual

Models: Model 300EU

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TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION TAPI ADDENDUM TO M300E/EM MANUAL P/NMODEL 300EU CO ANALYZER WITH AUTO-REFERENCE 9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA USAPage M300EU SAFETY MESSAGESUSER NOTES GENERAL SAFETY HAZARD05904 Rev A USER NOTESM300EU Addendum to M300E/EM Manual P/NTABLE OF CONTENTS M300EU05904 Rev A M300EU LIST OF FIGURESLIST OF TABLES 05904 Rev AUSER NOTES LIST OF APPENDICESAPPENDIX A-4 Model 300EU Signal I/O Definitions, Revision K.6 M300EU05904 Rev A USER NOTESM300EU Addendum to M300E/EM Manual P/N1.2. M300EU OVERVIEW 1. INTRODUCTION1.1. REFERENCE NUMBERING CONVENTION any time the instrument is in SETUP mode05904 Rev A USER NOTESM300EU Addendum to M300E/EM Manual P/NM300EU Basic Unit Specifications 2. SPECIFICATIONS, APPROVALS AND WARRANTY2.1. SPECIFICATIONS M300EU2.3. CE MARK COMPLIANCE 2.4. WARRANTY2.2. EPA EQUIVALENCY DESIGNATION USER NOTES3.2. M300EU ANALYZER LAYOUT 3. GETTING STARTED3.1. UNPACKING THE M300EU M300EUM300EU 3.3.1. POWER CONNECTION3.3. ELECTRICAL CONNECTIONS Figure 3-2 M300EU Internal Gas FlowFigure 3-3 M300EU Analog Output Connector 3.3.2. ANALOG OUTPUT ConnectionsAnalog Output Data Type Default Settings M300EUAnalog Output Pin Outs 3.3.3. CONNECTING THE STATUS OUTPUTSM300EU Table 3-3 Status Output Pin Assignments3.4.2. WARNING MESSAGES 3.4. INITIAL OPERATION OF THE M300EU3.4.1. STARTUP AND WARM UP OF THE M300EU MESSAGEThe Test functions available from the front panel of the M300EU are 3.4.3. FUNCTIONAL CHECKM300EU 05831 Rev3.5.1. PRE-CALIBRATION STABILIZATION 3.5.2. BASIC CO CALIBRATION SETUP3.5. INITIAL CALIBRATION 3.5.2.1. Calibration GasesM300EU 3.5.3. BASIC CO CALIBRATION PROCEDUREUSER NOTES STEP 1 - SET LIMITSM300EU 4. FREQENTLY ASKED QUESTIONS & GLOSSARYUSER NOTES 05514 Rev A105831 Rev USER NOTESM300EU Addendum to M300E/EM Manual P/NDESCRIPTION 5. OPTIONAL HARDWARE AND SOFTWAREOPTION 300EM300EU 5.1. CALIBRATION VALVE OPTIONS FOR THE M300EU5.1.1. ZERO SPAN VALVES OPT 50A TOLL-FREE FAX TEL E-MAIL api-sales@teledyne.comSAMPLE CHAMBER 5.1.2. ZERO SPAN VALVES WITH IZS OPT 51BM300EU ScrubberM300EU 5.1.3. Zero Span Valves with IZS and Shutoff VALVE OPT 51BUSER NOTES 05831 Rev6. M300EU OPERATING INSTRUCTIONS M300EU05514 Rev A1 M300EU Operating Modes 6.2. OPERATING MODESM300EU A-REFMode Field 6.2.1. AUTO-REFERENCE MODE AREFSETUP M300EUM300EU 6.2.2. TEST FUNCTIONSUnits Table 6-2 Test Functions Defined6.3.2. ANALOG OUTPUT RANGES FOR CO CONCENTRATION 6.3. SETUP Æ RNGE ANALOG OUTPUT REPORTING RANGE CONFIGURATION6.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES ANALOG OUTSNGL DEFAULT SETTINGSM300EU DUALThis is the default reporting range mode for the analyzer M300EU05514 Rev A1 M300EU To set the ranges press following keystroke sequence05831 Rev M300EU 05514 Rev A1M300EU OPERATING INSTRUCTIONS M300EU 6.3.6. SETUP Æ RNGE Æ UNIT SETTING THE REPORTING RANGE UNIT TYPEweight/volume units CO ppb x 1.25 = CO ug/m3 CO ppm x 1.25= CO mg/m3 Pressure STP6.4.1. ADJUSTING THE A-REF MODE CYCLE TIME M300EU05514 Rev A1 To manually start an auto-reference measurement cycle, press 6.4.2. FORCING AN AUTO-REFERENCE MEASUREMENTM300EU 05831 RevM300EU 05514 Rev A1Table 6-3 Test Functions Defined 6.5. SETUP Æ MORE Æ VARS INTERNAL VARIABLES VARSM300EU VARIABLEDIAG AOUT 6.6. SETUP Æ MORE Æ DIAG USING THE DIAGNOSTICS FUNCTIONSDIAG I/O DIAG AIOTHE ANALOG I/O CONFIGURATION SUBMENU 6.7. ANALOG OUTPUT CONFIGURATION6.7.1. ANALOG I/O CONFIGURATION M300EUM300EU 4. Choose a Test Channel parameter to be output on the channel05514 Rev A1 6.13.5.7 SETTING THE REPORTING RANGE SCALE FOR AN ANALOG OUTPUT ANALOG OUTPUT SIGNAL TYPE AND RANGE SELECTIONTURNING THE ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF 6.13.5.8 SETTING DATA UPDATE RATE FOR AN ANALOG OUTPUTM300EU 6.7.2. CALIBRATION OF THE ANALOG OUTPUTSMANUAL CALIBRATION OF ANALOG OUTPUT CONFIGURED FOR VOLTAGE RANGES ENABLING OR DISABLING THE AUTO-CAL FOR AN INDIVIDUAL ANALOG OUTPUTTest Channels Functions Available on the M300EU’s Analog Output 6.7.3. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4M300EU TEST CHANNELTable 6-7 M300EU Hessen GAS ID List 6.7.4. HESSEN PROTOCOLM300EU 05514 Rev A1M300EU Default Hessen Status Bit AssignmentsUSER NOTES 05831 RevM300EU 7. CALIBRATION PROCEDURESmanual for troubleshooting tips MANUAL CALIBRATION REQUIRED EQUIPMENT, SUPPLIES AND EXPENDABLESM300EU 7.9.1 SECTION O2 SENSOR CALIBRATION PROCEDURE7.9.2 CO2 SENSOR CALIBRATION PROCEDURE MANUAL CALIBRATION WITH ZERO/SPAN VALVESM300EU 8. EPA PROTOCOL CALIBRATIONUSER NOTES 05514 Rev A105831 Rev USER NOTESM300EU Addendum to M300E/EM Manual P/NUSER NOTES 9. INSTRUMENT MAINTENANCE9.1. PERFOMING AN AUTO-REFERENCE MEASUREMENT AFTER MAINTENANCE M300EU05831 Rev USER NOTESM300EU Addendum to M300E/EM Manual P/NSTABILITY M300EUTable 9-1 M300EU Test Function Record CO MEAS05831 Rev USER NOTESM300EU Addendum to M300E/EM Manual P/N10.1.1. AUTO-REFERENCE RATIO 10. THEORY OF OPERATION10.1. MEASUREMENT METHOD M300EUM300EU 10.2. PNEUMATIC OPERATION10.2.1. THE A-REF CARBON MONOXIDE SCRUBBER Figure 10-2 Auto-Reference Measurement CycleM300EU 10.2.2. THE A-REF VALVE ASSEMBLY10.2.3. THE NAFION→ DRYER Auto-Reference Valve Operating StatesM300EU The dryer consists of a bundle of 0.030 O.D. Nafion→ tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular membrane walls and is removed. Moisture permeating the tubing is carried away by a dry purge gas within the shell that flows countercurrent to the sample gas05831 Rev Figure 10-4 M300EU Electronic Overview Block Diagram 10.3. ELECTRONIC OPERATION10.3.1. OVERVIEW M300EUFigure 10-5 M300EU Heating Control Block Diagram 10.3.2.1. Temperature Control of the Convection Oven10.3.2. THE RELAY PCA M300EU230 VAC Configuration 10.3.2.2. Oven Heaters AC Power Configuration115 VAC Configuration Figure 10-6 M300EU Oven Heater Configuration Jumpers10.3.3.1. A to D Conversion 10.3.3. MOTHERBOARD10.3.2.3. Status LED’s 10.3.3.2. Sensor InputsFigure 10-8 M300EU Distribution Block Diagram 10.3.4. POWER DISTRIBUTIONRELAY PCA USER NOTESPage MAINTENANCE PERSONNEL ONLY 11. TROUBLESHOOTING & REPAIR11.1. GENERAL NOTES PROCEDURESWarning Messages - Indicated Failures 11.2. FAULT DIAGNOSIS WITH WARNING MESSAGESM300EU OVEN TEMP05514 Rev A1 M300EUWarning Messages - Indicated Failures cont Sample flow rate isTable 11-2 Test Functions - Indicated Failures 11.2.1. FAULT DIAGNOSIS WITH TEST FUNCTIONSM300EU table continuedINDICATED FAILURES M300EUTest Functions - Indicated Failures 05514 Rev A1Faulty Connectors/Wiring 11.2.2. RELAY BOARD STATUS LED’SFaulty Oven Temperature Sensor M300EU11.4.1. Unexplained DRIFT 11.3. GAS FLOW PROBLEMS11.4. OTHER PERFORMANCE PROBLEMS M300EU11.5.2. MOTHERBOARD 11.5. SUBSYSTEM CHECHOUT11.5.1. RELAY BOARD 11.5.2.1. A/D FunctionsM300EU 11.6. TECHNICAL ASSISTANCEUSER NOTES 05514 Rev A105514 Rev A1 USER NOTESM300EU Addendum to M300E/EM Manual P/NAPPENDIX A-4 M300EU Signal I/O Definitions APPENDIX A - Version Specific Software DocumentationAPPENDIX A-2 M300EU Setup Variables Available Via Serial I/O M300EU Addendum to M300E/EM ManualCLR1 TEST1MSG1 APPENDIX A-1 M300EU Software Menu Trees, Revision K.6 Figure A-2 Primary Setup Menu Except iDASM300EU Addendum to M300E/EM Manual 05924 Rev K.6M300EU Addendum to M300E/EM Manual Figure A-3 Primary Setup Menu Æ iDAS SubmenuAPPENDIX A-1 M300EU Software Menu Trees, Revision K.6 05924 Rev K.6APPENDIX A-1 M300EU Software Menu Trees, Revision K.6 Figure A-4 Secondary Setup Menu Æ COMM and VARS SubmenusM300EU Addendum to M300E/EM Manual 05924 Rev K.6M300EU Addendum to M300E/EM Manual Figure A-5 Secondary Setup Menu Æ Hessen Protocol SubmenuAPPENDIX A-1 M300EU Software Menu Trees, Revision K.6 05924 Rev K.6M300EU Addendum to M300E/EM Manual ENTER PASSWORDAuto Cal feature is OFF or the range is set for APPENDIX A-1 M300EU Software Menu Trees, Revision K.6M300EU Addendum to M300E/EM Manual APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6 05924 Rev K.6Table continues M300EU Addendum to M300E/EM Manual05924 Rev K.6 CO2FILTPCT05924 Rev K.6 M300EU Addendum to M300E/EM ManualA-10 O2FILTPCTNAME M300EU Addendum to M300E/EM ManualAPPENDIX A-3 Warnings and Test Functions, Revision K.6 MESSAGE TEXTA-12 M300EU Addendum to M300E/EM ManualTable A-5 05924 Rev K.6Description Signal NameBit or Channel NumberAPPENDIX A-5 M300EU iDAS Parameters Revision K.6 OVTMPW Internal box temperature #2/oven warningM300EU Addendum to M300E/EM Manual A-14A-15 M300EU Addendum to M300E/EM Manual05924 Rev K.6 CO2OFSM300EU Addendum to M300E/EM Manual APPENDIX A-6 Terminal Command Designators, Revision K.6USER NOTES A-16APPENDIX B - M300EU SPARE PARTS & EXPENDABLES APPENDIX B - M300EU SPARE PARTS & EXPENDABLESM300EU Addendum to M300E/EM Manual European standard EN05925 Rev A USER NOTESAPPENDIX B - M300EU SPARE PARTS & EXPENDABLES M300EU Addendum to M300E/EM Manual