Roller Removal and Installation

Note: This section can be used for both the front and rear rollers.

Roller Removal

1.Remove both height±of±cut pins and hairpin cotters from each roller bracket.

2.Remove both locknuts from the capscrews securing each angle bracket to the cutting unit.

3.Remove capscrews from both angle brackets and the cutting unit.

4.Separate roller assembly, roller brackets, and angle brackets from the cutting unit.

5.Remove roller brackets from the roller assembly.

Roller Installation

1.Inspect flanged bushing and bushings for wear; re- place if necessary.

Note: The flanged end of the flanged bushing must face inside toward the roller when the roller bracket is installed onto the cutting unit.

Note: A soft hammer may be needed to tap the roller bracket into position on the hex adjustment nut of the roller.

2.Insert smaller diameter roller shaft into the flanged bushing, bushing, and roller bracket. Make sure hex of the roller bracket mates with the hex adjustment nut on the roller.

3.Insert the other end of the roller shaft into the other bushing and roller bracket. Make sure hex of the roller bracket mates with the hex adjustment nut on the roller.

4.Hold one roller bracket stationary and use the other bracket as a wrench to loosen or tighten bearing clear- ance. The roller must not exceed 5 in±lb (5.8 kg±cm) rol- ling torque and have no bearing end play.

5.Make sure roller brackets are aligned prior to instal- ling them onto the cutting unit. If necessary after bearing adjustment, align roller brackets as follows:

A.Remove roller bracket on the side with the flanged bushing.

B.Replace roller bracket so it is aligned to within  one hex flat of the roller adjustment nut.

C.Align both roller brackets.

 

 

2

 

 

1

 

 

5

7

 

6

 

4

 

 

10

 

 

3

 

 

8

9

11

Figure 24

1.

Height±of±cut pin

7.

Front roller assembly

2.

Hairpin cotter

8.

Flanged bushing

3.

Roller bracket

9.

Bushing

4.

Lock nut

10.

Carriage bolt

5.

Capscrew

11.

Lock nut

6.Angle bracket

6.Mount roller, roller brackets, and angle brackets to the cutting unit. Secure roller brackets and angle brack- ets to the cutting unit with capscrews.

7.Install both height±of±cut pins and hairpin cotters.

8.Install both locknuts to the capscrews, and secure each angle bracket to the cutting unit.

9.Adjust roller level (see Height±of±Cut and Leveling Both Rollers).

Cutting Units

Reelmaster 2300±D/2600±D

Page 7 ± 19

Cutting Units

Page 176 Page 178
Page 177
Image 177
Toro 2600D, 2300-D service manual Roller Removal and Installation, Roller Installation
Page 176 Page 178

2600D, 2300-D specifications

The Toro 2300-D and 2600-D are industry-leading reel mowers specifically designed for the professional turf care market. Known for their durability, efficiency, and advanced technology, these models provide exceptional cutting performance for golf courses, sports fields, and other high-quality turf applications.

One of the standout features of the Toro 2300-D and 2600-D is their powerful engines. Powered by efficient diesel engines, these mowers deliver robust performance while being fuel-efficient. This capability ensures extended operation periods, allowing grounds crews to maintain pristine conditions across large areas without frequent refuelling stops.

Both models are equipped with Toro’s exclusive DPA (Dual Precision Adjust) cutting system, providing precise cutting heights for optimal turf health. This system allows for adjustments from 1/8 inch to 1 inch, enabling operators to achieve the correct level for various grass types and turf conditions. This level of precision ensures a clean cut and promotes the overall health of the grass.

Another notable characteristic is the ergonomic design, which includes a comfortable operator station to reduce fatigue during extended use. The controls are intuitively located, enabling easy access and operation, and the mower's compact design allows for nimble maneuverability around obstacles, ensuring that every inch of turf can be accurately maintained.

In terms of technology, the Toro 2300-D and 2600-D feature advanced traction control systems that provide excellent grip and stability on slopes and uneven terrain. The lightweight alloy construction of the frame contributes to this stability, giving operators confidence whether they are working on flat surfaces or more challenging landscapes.

Furthermore, these mowers are designed with sustainability in mind. The diesel engines not only offer efficiency but also are compliant with strict emissions standards, making them an environmentally responsible choice for turf maintenance.

The Toro 2300-D and 2600-D also feature a robust maintenance management system that alerts operators of necessary maintenance tasks, promoting longer lifespans for components and enhancing overall performance.

In summary, the Toro 2300-D and 2600-D deliver cutting-edge technologies and features, including powerful engines, versatile cutting systems, ergonomic design, advanced traction control, and sustainability focus. These models represent the pinnacle of reel mower engineering, making them ideal choices for professionals dedicated to maintaining the finest playing surfaces.
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