Manuals
/
Toro
/
Lawn and Garden
/
Lawn Mower
Toro
2600D, 2300-D A &!% # !## * % % A*$%, Safety, Reelmaster 2300±D/2600±D, Page 1 ±
Models:
2600D
2300-D
1
9
186
186
Download
186 pages
43.39 Kb
6
7
8
9
10
11
12
13
<
>
Troubleshooting
Specification
Install
Error messages
Maintenance Interval Chart
Note The cap screws 14 required for use with the shuttle valve left±hand motor only end cover 24 are longer than the bolts required with standard end cover. Refer to Toro Parts Catalog for correct service part num- ber if replacement is required
Maintenance
Wire bracket
Problem
WARNING! Spring Loaded Mechanism Read Disassembly Procedure
Page 9
Image 9
A &))!% # !## *) %( % )
A"*()$%) '&*'(
') & 64
Safety
Reelmaster 2300±D/2600±D
Page 1 ± 5
Safety
Page 8
Page 10
Page 9
Image 9
Page 8
Page 10
Contents
Reelmaster 2300±D/2600±D
Service Manual
Preface
The Toro Company ± 1996
This page is blank
Chapter 1 ± Safety
Table Of Contents
Safety
Chapter 2 ± Product Records and Manuals
This page is blank
Table of Contents
Safety
Safety Instructions
Chapter
Safety
While Operating
Page 1 ±
Reelmaster 2300±D/2600±D
Safety
Maintenance and Service
Safety
Page 1 ± 3 Rev. A
WARNING! Spring Loaded Mechanism Read Disassembly Procedure
Safety and Instruction Decals
Safety
ON INSTRUMENT PANEL Part No. 94±4985 ON UNDER SEAT Part No. 93±6903
Safety
Safety
A &!% # !## * % % A*$%
Reelmaster 2300±D/2600±D
Safety
Page 1 ±
Reelmaster 2300±D/2600±D
Product Records
Product Records and Manuals
Table of Contents
Chapter
Product Records and Manuals
Equivalents and Conversions
Page 2 ±
Reelmaster 2300±D/2600±D
Reelmaster 2300±D/2600±D
Torque Specifications
Page 2 ±
Product Records and Manuals
Product Records and Manuals
Maintenance Interval Chart
Page 2 ±
Reelmaster 2300±D/2600±D
REELMASTER 2300±D/2600±D
EQUIPMENT OPERATION AND SERVICE HISTORY REPORT for
Maintenance Procedure
REELMASTERR 2300±D/2600±D Maintenance Schedule
Maintenance Interval & Service
Minimum Recommended Maintenance Intervals
Daily Maintenance duplicate this page for routine use
REELMASTERR2300±D/2600±D Daily Maintenance Check List
Maintenance
Daily Maintenance Check For Week Of
A± Service every 50 hours
A B C D Other
D ± Service every 400 hours
B ± Service every 100 hours
Table of Contents
Engine
Chapter
Engine
Engine
Introduction
Page 3 ±
Reelmaster 2300±D/2600±D
Engine
Specifications
Reelmaster 2300±D/2600±D
Page 3 ±
Special Tools
Filter Cleaner
Diesel Engine Compression Test Kit
Nozzle Tester
Engine
Nozzle Test Adapter
Reelmaster 2300±D/2600±D
Page 3 ±
Fuel Shutoff Valves
General Information
Engine
Page 3 ±
Alternator Belt
Adjustments
Engine
Reelmaster 2300±D/2600±D
Engine
Throttle Linkage
Page 3 ±
Reelmaster 2300±D/2600±D
Bleeding the Fuel System
Service and Repairs
DANGER
Reelmaster 2300±D/2600±D
Use eye protection such as goggles when using compressed air
Air Cleaner
Washing Method
Compressed Air Method
Use eye protection such as goggles when using compressed air
Cleaning the Radiator and Screen
Engine
Reelmaster 2300±D/2600±D
Checking the Cooling System
Changing the Engine Oil and Filter
when the radiator cap is removed. Burns
when the radiator or engine is hot
Engine
Engine Removal
Reelmaster 2300±D/2600±D
Page 3 ±
CONNECTED TO
RIGHT
AIR FILTER HOSE
22 LH
Engine
10. Disconnect hoses from engine Fig
Reelmaster 2300±D/2600±D
Page 3 ±
Engine
14. Disconnect electrical connections Fig
Page 3 ±
Reelmaster 2300±D/2600±D
Engine
17. Remove engine Fig
Reelmaster 2300±D/2600±D
Page 3 ±
Engine
Engine Reinstallation
Page 3 ±
Reelmaster 2300±D/2600±D
Engine
7. Reconnect throttle cable Fig A. Run throttle cable to engine
Reelmaster 2300±D/2600±D
Page 3 ±
Engine
Page 3 ±
Reelmaster 2300±D/2600±D
Table of Contents
Hydraulic System
Chapter
Reelmaster 2300±D/2600±D
Hydraulic System
Specifications
Page 4 ±
Reelmaster 2300±D/2600±D
Hydraulic Hoses
Hydraulic Fitting Installation
General Information
O±Ring Face Seal
SAE Straight Thread O±Ring Port ± Adjustable
SAE Straight Thread O±Ring Port ± Non±adjustable
Hydraulic System
Page 4 ±
ISO type 46/68 anti±wear hydraulic fluid
Checking the Hydraulic System Fluid
Group 2 Hydraulic Fluid Biodegradable
ISO VG 32/46 anti±wear hydraulic fluid
Pushing or Towing the Traction Unit
Changing the Hydraulic System Fluid and Filter
Hydraulic System
Page 4 ±
Hydraulic Schematic
Hydraulic Schematic
Reelmaster 2300±D/2600±D
Page 4 ±
Raise Cutting Units
Hydraulic Flow Diagrams
Hydraulic System
Page 4 ±
Reelmaster 2300±D/2600±D
Raise Cutting Units
Page 4 ±
Hydraulic System
Hydraulic System
Traction Forward
Page 4 ±
Reelmaster 2300±D/2600±D
Reelmaster 2300±D/2600±D WHEEL MOTOR
Traction Forward
Page 4 ± Hydraulic System
Solenoid S1 is shown
Hydraulic System
Traction Reverse
Page 4 ±
Reelmaster 2300±D/2600±D
Reelmaster 2300±D/2600±D
Traction Reverse
Page 4 ± Hydraulic System
Solenoid S1 is shown
Hydraulic System
Page 4 ±
Reelmaster 2300±D/2600±D
Page 4 ± Hydraulic System
Reelmaster 2300±D/2600±D
Solenoid S1 is shown energized
Valve MD1 is selected to mow
Hydraulic Tester ± Pressure and Flow
Hydraulic Pressure Test Kit
Special Tools
Hydraulic System
Problem
Troubleshooting
Possible Cause
Reelmaster 2300±D/2600±D
Possible Cause
Problem
Hydraulic System
Page 4 ±
Before Performing Hydraulic Tests
Testing
Reelmaster 2300±D/2600±D
Page 4 ±
Hydraulic System
TEST NO. 1 Traction Pump Flow
Page 4 ±
Reelmaster 2300±D/2600±D
Use extreme caution when taking gauge
Procedure for Traction Pump Flow Check
readings. The front tire on the ground will
be trying to move the machine forward
Hydraulic System
TEST NO. 2 Charge Pump Flow and Implement Relief Pressure
Page 4 ±
Reelmaster 2300±D/2600±D
Procedure for Implement Relief Check
Procedure for Charge Pump Flow Check
Do not allow charge pressure to exceed 650 PSI
Example Calculation
Hydraulic System
TEST NO. 3 Charge Pump Relief Pressure
Page 4 ±
Reelmaster 2300±D/2600±D
System
Procedure for Charge Pump Relief Check
Reelmaster 2300±D/2600±D
Page 4 ±
Hydraulic System
TEST NO. 4 Reel Drive Pump Efficiency
Page 4 ±
Reelmaster 2300±D/2600±D
100 RPM. Do not engage the cutting units
Procedure for Reel Drive Pump Efficiency Check
System
Reelmaster 2300±D/2600±D
High Pressure Low Pressure Return or Suction Flow
TEST NO. 5 Manifold Relief Valve Pressure
Hydraulic System
Page 4 ±
Reelmaster 2300±D/2600±D
Procedure for Manifold Relief Valve Pressure Check
Page 4 ±
Hydraulic System
Hydraulic System
TEST NO. 6 Cross±over Relief Pressures
Page 4 ±
Reelmaster 2300±D/2600±D
± Cutting Units and Reel Motor in the Service and Repair section
Procedure for Cross±over Relief Pressures Check
Motor Position
Pressure Range PSI
Hydraulic System
TEST NO. 7 Reel Motor Case Drain
Page 4 ±
Reelmaster 2300±D/2600±D
Motor
Procedure for Reel Motor Case Drain Check
Manifold Port
Manifold Port
Adjustments
Transmission for Neutral
Hydraulic System
Page 4 ±
Traction Pedal Damper Fig
Traction Pedal
Reelmaster 2300±D/2600±D
Page 4 ±
Hydraulic System
Hydraulic Pump Drive Belt
Page 4 ±
Reelmaster 2300±D/2600±D
Service and Repairs
Traction/Charge Pump
Reelmaster 2300±D/2600±D
Page 4 ±
Removal Fig
Installation Fig
Hydraulic System
Page 4 ±
3. Remove O±ring 26 from the charge pump adapter assembly
Disassembly Fig
Reelmaster 2300±D/2600±D
Page 4 ±
Hydraulic System
B. Remove spring and cup poppet from the charge pump adapter assembly
Page 4 ±
Reelmaster 2300±D/2600±D
Inspection
Use eye protection such as goggles when using compressed air
Reelmaster 2300±D/2600±D
Page 4 ±
Hydraulic System
Reassembly Fig
Page 4 ±
Reelmaster 2300±D/2600±D
Reelmaster 2300±D/2600±D
15. Install new O±rings 38 and 39 and valve assembly
Page 4 ±
Hydraulic System
Front Wheel Installation Fig
Wheel Motor
Front Wheel Removal Fig
Hydraulic System
3WD Rear Wheel Removal Fig
Rear Wheel Installation Fig
System
Reelmaster 2300±D/2600±D
LEFT HAND MOTOR ONLY
Disassembly Fig
Hydraulic System
Page 4 ±
5. Remove commutator ring
Use eye protection such as goggles when using compressed air
Reelmaster 2300±D/2600±D
Page 4 ±
Inspection Fig
Use eye protection such as goggles when using compressed air
Hydraulic System
Page 4 ±
Reelmaster 2300±D/2600±D
8. Inspect the wearplate 18 for cracks, peening, and scoring. A polished pattern on the wear plate from rotor rotation is normal. Replace as necessary
Page 4 ±
Hydraulic System
Use eye protection such as goggles when using compressed air
Reassembly Fig
Hydraulic System
Page 4 ±
Reelmaster 2300±D/2600±D
9. Apply a small amount of clean grease to a new seal ring 5 and insert it into the housing 3 seal ring groove
Page 4 ±
Hydraulic System
Hydraulic System
Reelmaster 2300±D/2600±D
Note The cap screws 14 required for use with the shuttle valve left±hand motor only end cover 24 are longer than the bolts required with standard end cover. Refer to Toro Parts Catalog for correct service part num- ber if replacement is required
Page 4 ±
Hydraulic System
SKIRT ASSEMBLY
2WD/3WD Two Position Valve
Installation Fig
Removal Fig
Use eye protection such as goggles when using compressed air
Disassembly Fig
Reassembly Fig
Inspection Fig
Hydraulic System
A. If the valve stop 13 and set screw 7 did not separate during disassembly, screw them into the spool 5 and torque valve stop from 85 to 100 in±lb
Page 4 ±
Reelmaster 2300±D/2600±D
Installation Fig
Reel Motor Drive Pump
Removal Fig
Reelmaster 2300±D/2600±D
Shaft Seal Replacement Fig
Disassembly Fig
Hydraulic System
Page 4 ±
O±ring Replacement Fig
E±seal and Backup Ring Replacement Fig
Reassembly Fig
Reelmaster 2300±D/2600±D
Installation Fig
Reel Motor
Removal Fig
Hydraulic System
1. Make sure key 10 is removed from the drive gear 9 shaft
Disassembly Fig
Reelmaster 2300±D/2600±D
Page 4 ±
Reassembly Fig
Use eye protection such as goggles when using compressed air
Inspection Fig
Hydraulic System
Installation Fig
Hydraulic Manifold
Removal Fig
Reelmaster 2300±D/2600±D
Hydraulic System
Page 4 ±
Reelmaster 2300±D/2600±D
Use eye protection such as goggles when using compressed air
Use eye protection such as goggles when using compressed air
Solenoid Valve Fig
Cartridge Logic and Relief Valves Fig
Spool Flow Control and Two Position Directional Valves Fig
Use eye protection such as goggles when using compressed air
Hydraulic System
Page 4 ±
Reelmaster 2300±D/2600±D
Front Lift Cylinder
Page 4 ±
Hydraulic System
Removal Fig
Installation Fig
Hydraulic System
Page 4 ±
IMPORTANT Do not clamp vise jaws against shaft
Disassembly Fig
6 surface. Protect shaft surface before mounting in the vise
Spanner wrench Retaining ring
Reassembly Fig
Use eye protection such as goggles when using compressed air
Inspection Fig
IMPORTANT Do not clamp vise jaws against shaft
Removal Fig
Rear Lift Cylinder
Reelmaster 2300±D/2600±D
Page 4 ±
maining flat washer and then cotter pin 11 onto the cle- vis pin
Installation Fig
Hydraulic System
Page 4 ±
Use eye protection such as goggles when using compressed air
Disassembly Fig
Reassembly Fig
Inspection Fig
Hydraulic System
Control and Implement Relief Valves
Page 4 ±
Reelmaster 2300±D/2600±D
Relief Valve Installation Fig
Control Valve Installation Fig
Control Valve Removal Fig
Relief Valve Removal Fig
Use eye protection such as goggles when using compressed air
Control Valve Disassembly Fig
Control Valve Reassembly Fig
Control Valve Inspection Fig
Reelmaster 2300±D/2600±D
Hydraulic Reservoir
Page 4 ±
Hydraulic System
Inspecting Reservoir Parts Fig
1. Clean tank 1 and filler screen 7 with solvent
2. Inspect tank 1 for leaks, cracks, or other damage
3. Replace hydraulic hoses if worn or leaking
Reelmaster 2300±D/2600±D
Flushing the Hydraulic System
Page 4 ±
Hydraulic System
Hydraulic System
Hydraulic System Start±up
Page 4 ±
Reelmaster 2300±D/2600±D
Table of Contents
Electrical System
Chapter
System
Electrical Schematic
Wiring Schematics
Reelmaster 2300±D
Electrical System Page 5 ±
Start Circuits
Reelmaster 2300±D
Page 5 ±
Electrical System
Reelmaster 2300±D
Run Circuits
Electrical System
Page 5 ±
Page 5 ± Electrical System
Reelmaster 2300±D
Electrical System
Run/Mow Circuits
Reelmaster 2300±D
Run/Backlap Circuits
Electrical System
Page 5 ±
Reelmaster 2300±D
Charging Circuits
Page 5 ±
Electrical System
Reelmaster 2300±D
Indication and Safety Circuits
Electrical System
Page 5 ±
Skin±Over Grease
Multimeter
Special Tools
Electrical System
Troubleshooting
Starting Problems
Problem
Possible Causes
Problem
Starting Problems continued
Possible Causes
System
Problem
General Run and Transport Problems
Possible Causes
Electrical System
Problem
Cutting Unit Operating Problems
Possible Causes
System
Electrical System
Verify Interlock System Operation
Page 5 ±
Reelmaster 2300±D/2600±D
Electrical System Quick Checks
Battery Test Open Circuit Test
Charging System Test
Glow Plug System Test
Electrical System
Starting System Test
Page 5 ±
Reelmaster 2300±D/2600±D
Ignition Key Switch
Component Testing
Electrical System
Reelmaster 2300±D/2600±D
High Temperature Shutdown Switch
Starter and High Temperature Shut Down Relays
Electrical System
Page 5 ±
0 0 0 0
Oil Pressure Switch
Hour Meter
Testing with the engine off
High Temperature Water Shutdown Light
Indicator Lights and Circuits
Battery Light
Oil Pressure Light
Temperature Gauge
Temperature Sending Unit
Reelmaster 2300±D/2600±D
Page 5 ±
Testing
Diode Circuit Board
Diode D1
Diode D2
Cutting Unit Solenoid Valve Coil
Fuel Valve Solenoid
In Place Testing
Live testing
Traction Electric Clutch
Traction Neutral Interlock Switch
Deenergized Testing
Live Testing
System
Seat Interlock Switch
Reelmaster 2300±D/2600±D
Page 5 ±
Backlap Switch
Cutting Unit Interlock Switch
Electrical System
Page 5 ±
Service and Repairs
Battery Service
Inspection, Maintenance , and Testing
Removal
Battery Electrolyte
Follow the manufacturers instructions when using a battery tester
Installation
Minimum
Battery Charge
Follow the manufacturers instructions when using a battery charging
Battery Charge Level
4. Charge the battery following the manufacturers instructions
Cutting Unit Solenoid Valve Coil
Installation
Removal
Loctite
Removal
Traction Electric Clutch Fig. 27 through
Electrical System
Reelmaster 2300±D/2600±D
Wire bracket
Installation
Electrical System
Page 5 ±
Table of Contents
Wheels and Brakes
SPECIFICATIONS
SERVICE AND REPAIRS
Wheels and Brakes
Specifications
Page 6 ±
Reelmaster 2300±D/2600±D
Adjustments
Hand Brake
Brake Arm
Lever Distance
Service and Repairs
Rear Wheel 3WD
Installation
Removal
Installation
Rear Wheel 2WD
Removal
Brakes
LEFT WHEEL SHOWN
Front Wheel and Brake
Removal
Wheels and Brakes
Installation
IMPORTANT DO NOT remove brake lever assembly 32 from the brake plate
Wheels and Brakes
Reelmaster 2300±D/2600±D
Wheels and Brakes
Page 6 ±
Reelmaster 2300±D/2600±D
Table of Contents
Cutting Units
Chapter
Cutting Units
HEIGHT OF CUT RANGE
Specifications
Floating Cutting Unit ± 1/4º to 1±3/4º 6.4mm to 44.4mm
Fixed Cutting Unit ± 1/2º to 2±5/8º 12.7 mm to 65.6 mm
Handle Assembly
Gauge Bar Assembly
Special Tools
Reelmaster 2300±D/2600±D
DO NOT use and air or manual impact wrench with this tool
Bedknife Screw Tool
Cutting Units
Page 7 ±
Troubleshooting
Factors That Can Affect Quality of Cut
Possible Problem/Correction
Factor
Factor
Possible Problem/Correction
Cutting Units
Page 7 ±
Adjustments
Lift Arm Counterbalance Spring
2. Make sure machine is shut off and parking brake is set
Counterbalance Arm
5/8º
Height±of±Cut and Leveling Rear Roller
Cutting Units
Page 7 ±
Cutting Units
Bedknife Parallel to Reel Fig. 7 through Fig
Reelmaster 2300±D/2600±D
Page 7 ±
Cutting Units
Height±of±Cut and Front Roller Level
Page 7 ±
Reelmaster 2300±D/2600±D
Service and Repairs
Greasing Bearings, Bushings, and Pivot Points Fig. 11 and Fig
4. Wipe excess grease away
Reelmaster 2300±D/2600±D
D Do not adjust reels while engine is running
Backlapping DANGER
TO AVOID PERSONAL INJURY OR DEATH
D Never place hands or feet in reel area while engine is running
Installation
Hydraulic Motor Removal and Installation
HOUSING
Removal
Install Cutting Unit
Cutting Unit Removal and Installation Fig. 15 through Fig
Remove Cutting Unit
2. Make sure traction unit is shut off and parking brake is set
Reelmaster 2300±D/2600±D
Cutting Units
Page 7 ±
Cutting Units
Bedbar Installation
Bedbar Removal and Installation Fig. 19 through Fig
Bedbar Removal
Cutting Units
Cutting Units
Bushing assembly
Reelmaster 2300±D/2600±D
Page 7 ±
Regrinding Bedknife
Bedknife Replacement and Grinding Fig. 22 and Fig
Cutting Units
Page 7 ±
Roller Installation
Roller Removal and Installation
Roller Removal
Cutting Units
Remove Seals and Bearings
Roller Bearing and Seal Replacement
Cutting Units
Page 7 ±
Cutting Units
Install New Seals and Bearings
Reelmaster 2300±D/2600±D
Page 7 ±
COVER GASKET
Reel Removal and Bearing Replacement
NOT SHOWN
GROOVE SHOWN
B. Do not get Loctite on the bearing seal
Install Reel
Cutting Units
Reelmaster 2300±D/2600±D
Reel Grinding Specifications
Preparing a Reel for Grinding
Cutting Units
Page 7 ±
Cutting Units
Fixed Side Plate Installation Fig. 28 and Fig
Reelmaster 2300±D/2600±D
Page 7 ±
Cutting Units
Skid Kit Installation
Page 7 ±
Reelmaster 2300±D/2600±D
This page is blank
The Toro Company
Commercial Products