Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SP1104ATZG-E Setup at Local Site / Others, Function, Microprocessor block diagram

Models: RAV-SP1104ATZG-E RAV-SP1104ATZ-E RAV-SP1404ATZ-E RAV-SM804UT-E RAV-SP1404AT-E RAV-SP1404ATZG-E RAV-SP1104AT-E RAV-SM1104UT-E RAV-SM1404UT-E

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11-2. Setup at Local Site / Others

11-2. Setup at Local Site / Others

Model name: TCB-PCNT30TLE2

11-2-1. TCC-LINK Adapter (For TCC-LINK Central Control)

1. Function

This model is an optional P.C. board to connect the indoor unit to TCC-LINK (Central controller).

2. Microprocessor block diagram

CN050

Indoor control

P.C. board

CN041

Terminal block (A, B)

Indoor unit

TCC-LINK adapter P.C. board

CN51		TCC-LINK

communication circuit

Central

controller

CN40

Terminal

resistance

SW01

MCC-1440TCC-LINK

Communication units:

Total 64 units

Remote controller

Communication distance: 2000 m

3.TCC-LINK wiring connection

CAUTION

1)When controlling customized setup collectively, TCC-LINK adapter (This option) is required.

2)In case of group operation or twin/triple operation, the adapter is necessary to be connected to the main unit.

3)Connect the central control devices to the central control system wiring.

4)When controlling collectively customized setup only, turn on only Bit 1 of SW01 of the least line of the system address No. (OFF when shipped from the factory)

*In case of customized setup, the address is necessary to be set up again from the wired remote controller after automatic addressing.

Central control device

U1 U2

U3 U4

Central control device

U1 U2

U3 U4

Central control devices: Max. 10 units

Refrigerant line 1

Refrigerant line 2

Refrigerant line 3

Outdoor unit

Refrigerant line 4

1 2 3

Caution 3

Indoor unit	U3 U4	1	2	3
			A B
TCC-LINK adapter
This product
( sold separately )	Caution 1

	1	2	3	1	2	3
			Master			Sub
			unit			unit
U3 U4	1	2	3	1	2	3
		A B			A B

Caution 2

Remote controller wiring

1 2 3

Indoor/outdoor inter-unit wire (AC230V serial)

Central control system wiring

* Wiring for No.1 and 2 only

					Sub unit															Master unit

	1		2	3					U3 U4				1			2			3


			A B												A		B

Remote controller

Remote controller

Remote controller

Remote controller

Group operation (Max. 8 units)Twin operation

Indoor units in all refrigerant lines: Max. 64 units

[If mixed with multi model (Link wiring), multi indoor units are included.]

* However group sub units and twin sub units of customized setup are not included in number of the units.

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Toshiba RAV-SP1104ATZG-E Setup at Local Site / Others, Function, Microprocessor block diagram, TCC-LINKwiring connection

Contents

INDOOR UNIT OUTDOOR UNITDIGITAL INVERTER <SUPER DIGITAL INVERTER>CONTENTS SAFETY CAUTIONSPECIFICATIONS WIRING DIAGRAM6. REFRIGERANT R410A 7. INDOOR CONTROL CIRCUITSAFETY CAUTION DANGERExplanation of indications Explanation of illustrated marks– 5 – – 6 – 1. Safety Caution Concerned to New Refrigerant 2.Cautions on Installation/Service• New Refrigerant R410A 3.Pipe Materials– 8 – 4.ToolsGeneral tools Conventional tools can be used 1. SPECIFICATIONS 1-1.Indoor Unit1-1-1. 4-WayAir Discharge Cassette Type <Single type>– 10 – ModelIndoor unit SM564UT-E– 11 – <Twin type>Page – 13 – 1-1-2.Concealed Duct Type <Single type>– 14 – Twin type– 15 – 1-1-3.Under Ceiling Type <Single type>– 16 – Twin type– 17 – 1-1-4.High Wall Type <Single type>– 18 – <Twin type>– 19 – ModelIndoor unit RAV-SM562MUT-E– 20 – <Twin type>Indoor unit SM562MUT-E1-2.Outdoor Unit <Super Digital Inverter>1-3.Operation Characteristic Curve – 22 –RAV-SM564UT-E 2-1.Indoor Unit– 23 – – 24 – RAV-SM804UT-E– 25 – RAV-SM1104UT-E, RAV-SM1404UT-E2-2.Outdoor Unit – 26 –– 27 – RAV-TWP30E2, RAV-TWP50E2Simultaneous Twin3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM 3-1.Indoor Unit3-2.Outdoor Unit 3-3.Systematic Diagram of Refrigerating Cycle– 29 – RAV-SP1104AT-E, RAV-SP1104ATZ-E, RAV-SP1104ATZG-E4. WIRING DIAGRAM 4-1.Indoor UnitControl P.C. Board for Indoor UnitControl P.C. Board MCC-1570 4-2.Outdoor Unit Wiring DiagramColor Identification – 31 –5. SPECIFICATIONS OF ELECTRICAL PARTS 5-3.Accessory Separate Sold Parts5-1.Indoor Unit 5-2.Outdoor Unit Parts Ratings6-1.Safety During Installation/Servicing 6-2.Refrigerant Piping Installation6. REFRIGERANT R410A 6-2-1.Piping Materials and Joints Used6-2-2.Processing of Piping Materials Table 6-2-1Thicknesses of annealed copper pipesThickness mm Outer diameter mmFig. 6-2-1Flare processing dimensions Flare and flare nut dimensions for R410AFlare and flare nut dimensions for R22 – 35 –– 36 – NominalOuter diameter Tightening torque6-3.Tools 6-4.Recharging of RefrigerantFig. 6-4-1Configuration of refrigerant charging 6-3-1.Required Tools6-5.Brazing of Pipes 6-5-2.Flux 1.Reason why flux is necessary6-5-1.Materials for Brazing 1.Silver brazing filler2.Characteristics required for flux 3.Types of flux Noncorrosive flux•Activated flux 6-5-3.Brazing6-6.Instructions for Re-usePiping of R22 or R407C 6-6-4.Curing of Pipes6-6-5.Final Installation Checks – 41 –DANGER Cautions for using existing pipe6-6-6.Handling of Existing Pipe Operation method7-1.Indoor Controller Block Diagram 7-1-1.Connection of Main Sub Remote ControllerWeekly timer 7. INDOOR CONTROL CIRCUITIndoor unit #1 Master Case of TCC-LINKadapterWireless remote controller kit Main sub master remote controllerWeekly timer – 45 –7-2.Control Specifications Outline of specifications– 46 – ItemRemarks Outline of specificationsItem Outline of specifications – 48 –Remarks <COOL>Outline of specifications – 49 –Item RemarksOutline of specifications – 50 –Item RemarksOutline of specifications Setup at shipment– 51 – RemarksOutline of specifications <<Individual air direction setup>>– 52 – RemarksOutline of specifications – 53 –Item 12Louver control <<Selection of Swing mode>>Outline of specifications ItemRemarks <<Selection of horizontal discharge position>>Outline of specifications – 55 –Item RemarksOutline of specifications – 56 –Item RemarksOutline of specifications – 57 –Item Remarks– 58 – ∗This option is not provided to oversea models7-4.Indoor Print Circuit Board– 59 – <MCC-1570>8-1.Outdoor Controls 8-1-1.Print Circuit Board– 60 – Viewed from parts of P.C board8-2.Outline of Main Controls 1.PMV Pulse Motor Valve controlREQUIREMENT 2.Discharge temperature release control3. Outdoor fan control 3-1Cooling fan control3-2Heating fan control – 62 –4.Coil heating control 5.Short intermittent operation preventive control6.Current release control REQUIREMENT7.Current release value shift control 8.Over-currentprotective control9.High-pressurerelease control – 64 –10.Defrost control Start of heating operation9. TROUBLESHOOTING 9-1.Summary of Troubleshooting1.Before troubleshooting 2. Troubleshooting procedure2.Troubleshooting procedure 1.Before troubleshooting<Wireless remote controller type> – 67 –9-2.Troubleshooting 9-2-1.Outline of judgmentPage 9-2-2.Others Other than Check Code – 70 –Page Check Code List Outdoor – 73 – Error mode detected by indoor unit – 74 –– 75 – Error mode detected by outdoor unit – 76 –– 77 – – 78 – Check code E01 errorE09 error – 79 – E04 errorE10 error E18 error E08, L03, L07, L08 errorL09 error – 80 –L20 error L30 errorP30 error Central controller – 81 –P10 error F10 errorP12 error – 83 –– 84 – F02 errorF01 error C06 error TCC-LINKcentral controller E03 error Master indoor unit F29 errorP31 error Follower indoor unit – 86 –Dip switch setup <Latest error display><Error display, which occurs at present LED display on outdoor P.C. boardll ¡l – 89 – – 90 – – 91 – – 92 – Page – 94 – – 95 – Check and troubleshooting CheckOutdoor codel¥ ¡¥ Temperature sensor TA, TC, TCJ,TE, TS, TO sensorsTD, TL sensors TA, TC, TCJ,TE, TS, TO sensors10. REPLACEMENT OF SERVICE P.C. BOARD <Replacement procedures>CASE 10-1.Indoort UnitCODE No. required at least 1 Setting data read out from EEPROM– 100 – 3 Writing the setting data to EEPROM 3 6 5101 <Fig. 1 RBC-AMT32E><Fig. 2> <Fig. 2 EEPROM layout diagram>– 102 – Table 1. Setting data CODE No. table example 103Table 2. Type: CODE No. Table 3. Indoor unit capacity CODE No.Page 11. SETUP AT LOCAL SITE AND OTHERS 3 4 511-1.Indoor Unit 11-1-1.Test Run Setup on Remote Controllerconditioner from the wireless remote controller 1 Turn off power of the air conditionerTurn off power of the air conditioner – 106 –– 107 – 4, 5,In case of wireless remote controller 1.D501 Red 2.D403 Red3.D503 Yellow: Main bus communication 4.D504 Green: Sub bus communication3 4 5 6 3 6 14 5 2 1 2 3 4 5 6 ENDContents – 110 –Function selection item No. DN list ItemContents – 111 –Item At shipment from factory<Wired remote controller> <Wireless remote controller>Setup method – 112 –2 4 1 <Procedure>call the service monitor mode 113nCalling of error history Contents Procedure4 seconds or more to call the service check mode REQUIREMENTnIndoor unit power-ONsequence – 115 –11-2.Setup at Local Site / Others 2. Microprocessor block diagram3.TCC-LINKwiring connection 1. Function4. Wiring specifications 5. P.C. board switch SW01 setup– 117 – Size6. External view of P.C. board assembly 7. Address setup11-3.How to Set up Central Control Address Number 1 2 3– 119 – 1 Push UNIT LOUVER button for 4 seconds or more3. How to set up type of swing 4 Push SET 5 Push TEST to finish the setupREQUIREMENT – 120 –4. How to set louver lock Louver fix 5. How to clear louver lock6. How to set contents of save operation NOTIFICATION11-4.Outdoor Unit Operation method11-4-1.Refrigerant Recovery Control 1221. Outline – 123 –Operation part Display part11-4-4.Others 1.Selection of LED display SW800, SW803 operation– 124 – 1Display selection listlllll¡ lllll¡ ¡llll¡ l¡lll¡ SW804 – 127 –Specific operation – 128 – SW80412. ADDRESS SETUP 12-1.Address Setup<Address setup procedure> – 129 –12-2.Address Setup & Group Control 12-2-1.System configuration– 130 – Terminology– 131 – 1. Standard One outdoor unit1 Single 2 Gr operation10 11 2, 5,3, 6, 9 4, 7, 1 2 3 4 5 6 7 8 9 10 11 END1 2 END 1 2 3 END<Procedure> <Procedure><Maintenance/Check list> – 134 –13. DETACHMENTS 13-1.Indoor Unit13-1-1. 4-WayAir Discharge Cassette Type – 135 –Procedure – 136 –2.Attachment Part nameProcedure – 137 –2. Attachment No. Part nameProcedure – 138 –1. Detachment 2.AttachmentProcedure – 139 –†Drain cap 1. Detachment 2. AttachmentProcedure – 140 –‡Fan motor 1. Detachment 2. AttachmentProcedure – 141 –‡Fan motor 2. Attachment No. Part nameProcedure – 142 –ˆDrain pump 1. Detachment 2. AttachmentProcedure – 143 –2.Attachment ŠDrain pan 1. DetachmentProcedure – 144 –1. Detachment 2. Attachment13-2.Outdoor Unit XREQUIREMENTX– 145 – XCAUTIONXProcedure – 146 –‚Discharge 1. Detachment No. Part name„Replacement of 1. Control P.C. board Procedure– 147 – No. Part nameNo. Part name Procedure– 148 – Procedure XREQUIREMENTX– 149 – No. Part name– 150 – †Compressor 1. Removal of defective compressorNo. Part name RemarksProcedure – 151 –†Compressor 2. Mounting of compressor 3. VacuumingProcedure REQUIREMENTREQUIREMENT – 152 –14. EXPLODED VIEWS AND PARTS LIST 14-1.Indoor Unit– 154 – LocationPart No Description– 155 – LocationDescription Model Name308, – 157 – RBC-AX31U W-E, RBC-AX31U WS-ELocation Part No14-2.Outdoor Unit – 159 – 709 WARNINGS ON REFRIGERANT LEAKAGE Check of Concentration LimitTOSHIBA CARRIER CORPORATION