Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SP1104ATZG-E, RAV-SM1404UT-E, RAV-SM1104UT-E 35, 2-1Flare processing dimensions, Table

Models: RAV-SP1104ATZG-E RAV-SP1104ATZ-E RAV-SP1404ATZ-E RAV-SM804UT-E RAV-SP1404AT-E RAV-SP1404ATZG-E RAV-SP1104AT-E RAV-SM1104UT-E RAV-SM1404UT-E

1 162

Download 162 pages 56.34 Kb

Page 35

Fig. 6-2-1 Flare processing dimensions

c)Insertion of Flare Nut

d)Flare Processing

Make certain that a clamp bar and copper pipe have been cleaned. By means of the clamp bar, perform the flare processing correctly. Use either a flare tool for R410A or conventional flare tool.

Flare processing dimensions differ according to the type of flare tool.

When using a conventional flare tool, be sure to secure “dimension A” by using a gauge for size adjustment.

ØD

A

Fig. 6-2-1 Flare processing dimensions

Table 6-2-3 Dimensions related to flare processing for R410A / R22

						A (mm)
		Outer	Thickness
	Nominal	Outer			Conventional flare tool		Conventional flare tool
	Nominal	diameter		Flare tool for	Conventional flare tool		Conventional flare tool
	diameter	diameter	(mm)	Flare tool for	(R410A)		(R22)
	diameter	(mm)	(mm)	R410A, R22	(R410A)		(R22)
		(mm)		R410A, R22
				clutch type	Clutch type	Wing nut type	Clutch type	Wing nut type
					Clutch type	Wing nut type	Clutch type	Wing nut type

	1/4	6.4	0.8	0 to 0.5	1.0 to 1.5	1.5 to 2.0	0.5 to 1.0	1.0 to 1.5

	3/8	9.5	0.8	0 to 0.5	1.0 to 1.5	1.5 to 2.0	0.5 to 1.0	1.0 to 1.5

	1/2	12.7	0.8	0 to 0.5	1.0 to 1.5	2.0 to 2.5	0.5 to 1.0	1.5 to 2.0

	5/8	15.9	1.0	0 to 0.5	1.0 to 1.5	2.0 to 2.5	0.5 to 1.0	1.5 to 2.0

	Table 6-2-4		Flare and flare nut dimensions for R410A

Nominal	Outer diameter		Thickness		Dimension (mm)				Flare nut width
Nominal	Outer diameter		Thickness						Flare nut width
diameter	(mm)		(mm)	A	B	C		D	(mm)
				A	B	C		D

1/4	6.4		0.8	9.1	9.2	6.5		13	17

3/8	9.5		0.8	13.2	13.5	9.7		20	22

1/2	12.7		0.8	16.6	16.0	12.9		23	26

5/8	15.9		1.0	19.7	19.0	16.0		25	29

	Table 6-2-5		Flare and flare nut dimensions for R22

Nominal	Outer diameter		Thickness		Dimension (mm)			Flare nut width
Nominal	Outer diameter		Thickness					Flare nut width
diameter	(mm)		(mm)	A	B	C	D	(mm)
				A	B	C	D

1/4	6.4		0.8	9.1	9.2	6.5	13	17

3/8	9.5		0.8	13.0	13.5	9.7	20	22

1/2	12.7		0.8	16.2	16.0	12.9	20	24

5/8	15.9		1.0	19.4	19.0	16.0	23	27

3/4	19.0		1.0	23.3	24.0	19.2	34	36

– 35 –

Image 35

Toshiba RAV-SP1104ATZG-E service manual 35, 2-1Flare processing dimensions, Table, Flare and flare nut dimensions for R410A

Contents

<SUPER DIGITAL INVERTER> INDOOR UNITOUTDOOR UNIT DIGITAL INVERTERWIRING DIAGRAM CONTENTSSAFETY CAUTION SPECIFICATIONS7. INDOOR CONTROL CIRCUIT 6. REFRIGERANT R410AExplanation of illustrated marks SAFETY CAUTIONDANGER Explanation of indications– 5 – – 6 – 3.Pipe Materials 1. Safety Caution Concerned to New Refrigerant2.Cautions on Installation/Service • New Refrigerant R410A– 8 – 4.ToolsGeneral tools Conventional tools can be used – 9 – 1. SPECIFICATIONS1-1.Indoor Unit 1-1-1. 4-WayAir Discharge Cassette TypeSM564UT-E – 10 –Model Indoor unit<Twin type> – 11 –Page 1-1-2.Concealed Duct Type <Single type> – 13 –Twin type – 14 –1-1-3.Under Ceiling Type <Single type> – 15 –Twin type – 16 –1-1-4.High Wall Type <Single type> – 17 –<Twin type> – 18 –RAV-SM562MUT-E – 19 –Model Indoor unitSM562MUT-E – 20 –<Twin type> Indoor unit<Super Digital Inverter> 1-2.Outdoor Unit– 22 – 1-3.Operation Characteristic CurveRAV-SM564UT-E 2-1.Indoor Unit– 23 – RAV-SM804UT-E – 24 –RAV-SM1104UT-E, RAV-SM1404UT-E – 25 –– 26 – 2-2.Outdoor UnitRAV-TWP30E2, RAV-TWP50E2Simultaneous Twin – 27 –3-1.Indoor Unit 3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAMRAV-SP1104AT-E, RAV-SP1104ATZ-E, RAV-SP1104ATZG-E 3-2.Outdoor Unit3-3.Systematic Diagram of Refrigerating Cycle – 29 –for Indoor Unit 4. WIRING DIAGRAM4-1.Indoor Unit Control P.C. Board– 31 – Control P.C. Board MCC-15704-2.Outdoor Unit Wiring Diagram Color Identification5-2.Outdoor Unit Parts Ratings 5. SPECIFICATIONS OF ELECTRICAL PARTS5-3.Accessory Separate Sold Parts 5-1.Indoor Unit6-2-1.Piping Materials and Joints Used 6-1.Safety During Installation/Servicing6-2.Refrigerant Piping Installation 6. REFRIGERANT R410AThickness mm 6-2-2.Processing of Piping Materials– 34 – Table 6-2-1Thicknesses of annealed copper pipes– 35 – Fig. 6-2-1Flare processing dimensionsFlare and flare nut dimensions for R410A Flare and flare nut dimensions for R22Tightening torque – 36 –Nominal Outer diameter6-3-1.Required Tools 6-3.Tools6-4.Recharging of Refrigerant Fig. 6-4-1Configuration of refrigerant charging6-5-1.Materials for Brazing 6-5.Brazing of Pipes3.Low temperature brazing filler 6-5-2.Flux 1.Reason why flux is necessary6-5-3.Brazing 2.Characteristics required for flux3.Types of flux •Noncorrosive flux •Activated flux6-6-4.Curing of Pipes 6-6.Instructions for Re-usePiping of R22 or R407C– 41 – 6-6-5.Final Installation ChecksOperation method DANGERCautions for using existing pipe 6-6-6.Handling of Existing Pipe7. INDOOR CONTROL CIRCUIT 7-1.Indoor Controller Block Diagram7-1-1.Connection of Main Sub Remote Controller Weekly timerCase of TCC-LINKadapter – 44 –Indoor unit #1 Master – 45 – Wireless remote controller kitMain sub master remote controller Weekly timerItem 7-2.Control SpecificationsOutline of specifications – 46 –Remarks Outline of specificationsItem <COOL> Outline of specifications– 48 – RemarksRemarks Outline of specifications– 49 – ItemRemarks Outline of specifications– 50 – ItemItem Outline of specificationsSetup at shipment – 51 –Remarks Outline of specifications<<Individual air direction setup>> – 52 –12Louver control <<Selection of Swing mode>> Outline of specifications– 53 – ItemRemarks Outline of specifications– 54 – ItemRemarks Outline of specifications– 55 – ItemRemarks Outline of specifications– 56 – ItemRemarks Outline of specifications– 57 – Item∗This option is not provided to oversea models – 58 –<MCC-1570> 7-4.IndoorPrint Circuit Board – 59 –Viewed from parts of P.C board 8-1.Outdoor Controls8-1-1.Print Circuit Board – 60 –REQUIREMENT 2.Discharge temperature release control8-2.Outline of Main Controls 1.PMV Pulse Motor Valve control– 62 – 3. Outdoor fan control3-1Cooling fan control 3-2Heating fan controlREQUIREMENT 4.Coil heating control5.Short intermittent operation preventive control 6.Current release control– 64 – 7.Current release value shift control8.Over-currentprotective control 9.High-pressurerelease controlStart of heating operation 10.Defrost control2. Troubleshooting procedure 9. TROUBLESHOOTING9-1.Summary of Troubleshooting 1.Before troubleshooting– 67 – 2.Troubleshooting procedure1.Before troubleshooting <Wireless remote controller type>9-2-1.Outline of judgment 9-2.TroubleshootingPage – 70 – 9-2-2.Others Other than Check CodePage Check Code List Outdoor – 73 – – 74 – Error mode detected by indoor unit– 75 – – 76 – Error mode detected by outdoor unit– 77 – – 78 – Check code E01 errorE09 error – 79 – E04 errorE10 error – 80 – E18 errorE08, L03, L07, L08 error L09 error– 81 – L20 errorL30 error P30 error Central controllerF10 error P10 error– 83 – P12 error– 84 – F02 errorF01 error C06 error TCC-LINKcentral controller – 86 – E03 error Master indoor unitF29 error P31 error Follower indoor unitLED display on outdoor P.C. board Dip switch setup<Latest error display> <Error display, which occurs at presentll ¡l – 89 – – 90 – – 91 – – 92 – Page – 94 – – 95 – code Check and troubleshootingCheck Outdoorl¥ ¡¥ TA, TC, TCJ,TE, TS, TO sensors Temperature sensorTA, TC, TCJ,TE, TS, TO sensors TD, TL sensors10-1.Indoort Unit 10. REPLACEMENT OF SERVICE P.C. BOARD<Replacement procedures> CASECODE No. required at least 1 Setting data read out from EEPROM– 100 – <Fig. 1 RBC-AMT32E> 3 Writing the setting data to EEPROM3 6 5 101<Fig. 2> <Fig. 2 EEPROM layout diagram>– 102 – Table 3. Indoor unit capacity CODE No. Table 1. Setting data CODE No. table example– 103 – Table 2. Type: CODE No.Page 11-1-1.Test Run Setup on Remote Controller 11. SETUP AT LOCAL SITE AND OTHERS3 4 5 11-1.Indoor Unit– 106 – conditioner from the wireless remote controller1 Turn off power of the air conditioner Turn off power of the air conditioner– 107 – 4, 5,<In case of wireless remote controller> 4.D504 Green: Sub bus communication 1.D501 Red2.D403 Red 3.D503 Yellow: Main bus communication1 2 3 4 5 6 END 3 4 5 63 6 1 4 5 2Item Contents– 110 – Function selection item No. DN listAt shipment from factory Contents– 111 – Item– 112 – <Wired remote controller><Wireless remote controller> Setup methodcall the service monitor mode 2 4 1nCalling of sensor temperature display <Contents> <Procedure>REQUIREMENT nCalling of error history Contents<Procedure> 4 seconds or more to call the service check mode– 115 – nIndoor unit power-ONsequence1. Function 11-2.Setup at Local Site / Others2. Microprocessor block diagram 3.TCC-LINKwiring connectionSize 4. Wiring specifications5. P.C. board switch SW01 setup – 117 –1 2 3 6. External view of P.C. board assembly7. Address setup 11-3.How to Set up Central Control Address Number1 Push UNIT LOUVER button for 4 seconds or more – 119 –– 120 – 3. How to set up type of swing4 Push SET 5 Push TEST to finish the setup REQUIREMENTNOTIFICATION 4. How to set louver lock Louver fix5. How to clear louver lock 6. How to set contents of save operation122 11-4.Outdoor UnitOperation method 11-4-1.Refrigerant Recovery ControlDisplay part 1. Outline– 123 – Operation part1Display selection list 11-4-4.Others1.Selection of LED display SW800, SW803 operation – 124 –lllll¡ lllll¡ ¡llll¡ l¡lll¡ SW804 – 127 –Specific operation SW804 – 128 –– 129 – 12. ADDRESS SETUP12-1.Address Setup <Address setup procedure><Terminology> 12-2.Address Setup & Group Control12-2-1.System configuration – 130 –2 Gr operation – 131 –1. Standard One outdoor unit 1 Single1 2 3 4 5 6 7 8 9 10 11 END 10 112, 5, 3, 6, 9 4, 7,<Procedure> 1 2 END1 2 3 END <Procedure>– 134 – <Maintenance/Check list>– 135 – 13. DETACHMENTS13-1.Indoor Unit 13-1-1. 4-WayAir Discharge Cassette TypePart name Procedure– 136 – 2.AttachmentNo. Part name Procedure– 137 – 2. Attachment2.Attachment Procedure– 138 – 1. Detachment2. Attachment Procedure– 139 – †Drain cap 1. Detachment2. Attachment Procedure– 140 – ‡Fan motor 1. DetachmentNo. Part name Procedure– 141 – ‡Fan motor 2. Attachment2. Attachment Procedure– 142 – ˆDrain pump 1. DetachmentŠDrain pan 1. Detachment Procedure– 143 – 2.Attachment2. Attachment Procedure– 144 – 1. DetachmentXCAUTIONX 13-2.Outdoor UnitXREQUIREMENTX – 145 –No. Part name Procedure– 146 – ‚Discharge 1. DetachmentNo. Part name „Replacement of 1. Control P.C. boardProcedure – 147 –No. Part name Procedure– 148 – No. Part name ProcedureXREQUIREMENTX – 149 –Remarks – 150 –†Compressor 1. Removal of defective compressor No. Part name3. Vacuuming Procedure– 151 – †Compressor 2. Mounting of compressor– 152 – ProcedureREQUIREMENT REQUIREMENT14-1.Indoor Unit 14. EXPLODED VIEWS AND PARTS LISTDescription – 154 –Location Part NoModel Name – 155 –Location Description308, Part No – 157 –RBC-AX31U W-E, RBC-AX31U WS-E Location14-2.Outdoor Unit – 159 – 709, Check of Concentration Limit WARNINGS ON REFRIGERANT LEAKAGETOSHIBA CARRIER CORPORATION