Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SM1104UT-E Outdoor Unit, Xrequirementx, 145, Xcautionx, Detachment, Attachment

Models: RAV-SP1104ATZG-E RAV-SP1104ATZ-E RAV-SP1404ATZ-E RAV-SM804UT-E RAV-SP1404AT-E RAV-SP1404ATZG-E RAV-SP1104AT-E RAV-SM1104UT-E RAV-SM1404UT-E

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Page 145

13-2. Outdoor Unit

13-2. Outdoor Unit

RAV-SP1104AT-E, RAV-SP1404AT-E / RAV-SP1104ATZ-E, RAV-SP1404ATZ-E / RAV-SP1104ATZG-E, RAV-SP1404ATZG-E

No. Part name		Procedure			Remarks

• Common					Front panel

		XCAUTIONX
procedure		XCAUTIONX


	Never forget to put on the gloves at working
	time; otherwise an injury will be caused by the
	parts, etc.

1. Detachment

1) Stop operation of the air conditioner and then turn off switch of the breaker.

2) Remove the front panel. (Hexagonal screw Ø4 × 10, 2 pcs.)

• Remove the screws and then remove the front panel by pulling it downward.

3) Remove the power supply cable and the indoor/outdoor connecting wire from the cord clamp and the terminal.

4) Remove the top plate.

(Hexagonal screw Ø4 × 10, 5 pcs.)

2. Attachment

Top plate

1)Attach the top plate.

(Hexagonal screw Ø4 × 10, 5 pcs.)

2)Connect the power supply cable and the indoor/outdoor connecting wire to the terminal and then fix them with the cord clamp.

XREQUIREMENTX

For the power supply cable and the indoor/ outdoor connecting wire, be sure fix them using the bundling band on the market along the crossover pipe so that they do not come to contact with the compressor, valve at gas side, pipe at gas side and discharge pipe.

3)Attach the front panel.

(Hexagonal screw Ø4 × 10, 2 pcs.)

– 145 –

Image 145

Toshiba RAV-SM1104UT-E Outdoor Unit, Xrequirementx, 145, Xcautionx, Detachment, Attachment, No. Part name, Remarks

Contents

OUTDOOR UNIT INDOOR UNITDIGITAL INVERTER <SUPER DIGITAL INVERTER>SAFETY CAUTION CONTENTSSPECIFICATIONS WIRING DIAGRAM7. INDOOR CONTROL CIRCUIT 6. REFRIGERANT R410ADANGER SAFETY CAUTIONExplanation of indications Explanation of illustrated marks– 5 – – 6 – 2.Cautions on Installation/Service 1. Safety Caution Concerned to New Refrigerant• New Refrigerant R410A 3.Pipe MaterialsGeneral tools Conventional tools can be used 4.Tools– 8 – 1-1.Indoor Unit 1. SPECIFICATIONS1-1-1. 4-WayAir Discharge Cassette Type – 9 –Model – 10 –Indoor unit SM564UT-E<Twin type> – 11 –Page 1-1-2.Concealed Duct Type <Single type> – 13 –Twin type – 14 –1-1-3.Under Ceiling Type <Single type> – 15 –Twin type – 16 –1-1-4.High Wall Type <Single type> – 17 –<Twin type> – 18 –Model – 19 –Indoor unit RAV-SM562MUT-E<Twin type> – 20 –Indoor unit SM562MUT-E<Super Digital Inverter> 1-2.Outdoor Unit– 22 – 1-3.Operation Characteristic Curve– 23 – 2-1.Indoor UnitRAV-SM564UT-E RAV-SM804UT-E – 24 –RAV-SM1104UT-E, RAV-SM1404UT-E – 25 –– 26 – 2-2.Outdoor UnitRAV-TWP30E2, RAV-TWP50E2Simultaneous Twin – 27 –3-1.Indoor Unit 3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM3-3.Systematic Diagram of Refrigerating Cycle 3-2.Outdoor Unit– 29 – RAV-SP1104AT-E, RAV-SP1104ATZ-E, RAV-SP1104ATZG-E4-1.Indoor Unit 4. WIRING DIAGRAMControl P.C. Board for Indoor Unit4-2.Outdoor Unit Wiring Diagram Control P.C. Board MCC-1570Color Identification – 31 –5-3.Accessory Separate Sold Parts 5. SPECIFICATIONS OF ELECTRICAL PARTS5-1.Indoor Unit 5-2.Outdoor Unit Parts Ratings6-2.Refrigerant Piping Installation 6-1.Safety During Installation/Servicing6. REFRIGERANT R410A 6-2-1.Piping Materials and Joints Used– 34 – 6-2-2.Processing of Piping MaterialsTable 6-2-1Thicknesses of annealed copper pipes Thickness mmFlare and flare nut dimensions for R410A Fig. 6-2-1Flare processing dimensionsFlare and flare nut dimensions for R22 – 35 –Nominal – 36 –Outer diameter Tightening torque6-4.Recharging of Refrigerant 6-3.ToolsFig. 6-4-1Configuration of refrigerant charging 6-3-1.Required Tools3.Low temperature brazing filler 6-5.Brazing of Pipes6-5-2.Flux 1.Reason why flux is necessary 6-5-1.Materials for Brazing3.Types of flux •Noncorrosive flux 2.Characteristics required for flux•Activated flux 6-5-3.Brazing6-6-4.Curing of Pipes 6-6.Instructions for Re-usePiping of R22 or R407C– 41 – 6-6-5.Final Installation ChecksCautions for using existing pipe DANGER6-6-6.Handling of Existing Pipe Operation method7-1-1.Connection of Main Sub Remote Controller 7-1.Indoor Controller Block DiagramWeekly timer 7. INDOOR CONTROL CIRCUITIndoor unit #1 Master – 44 –Case of TCC-LINKadapter Main sub master remote controller Wireless remote controller kitWeekly timer – 45 –Outline of specifications 7-2.Control Specifications– 46 – ItemItem Outline of specificationsRemarks – 48 – Outline of specificationsRemarks <COOL>– 49 – Outline of specificationsItem Remarks– 50 – Outline of specificationsItem RemarksSetup at shipment Outline of specifications– 51 – Item<<Individual air direction setup>> Outline of specifications– 52 – Remarks– 53 – Outline of specificationsItem 12Louver control <<Selection of Swing mode>>– 54 – Outline of specificationsItem Remarks– 55 – Outline of specificationsItem Remarks– 56 – Outline of specificationsItem Remarks– 57 – Outline of specificationsItem Remarks∗This option is not provided to oversea models – 58 –Print Circuit Board 7-4.Indoor– 59 – <MCC-1570>8-1-1.Print Circuit Board 8-1.Outdoor Controls– 60 – Viewed from parts of P.C board8-2.Outline of Main Controls 2.Discharge temperature release control1.PMV Pulse Motor Valve control REQUIREMENT3-1Cooling fan control 3. Outdoor fan control3-2Heating fan control – 62 –5.Short intermittent operation preventive control 4.Coil heating control6.Current release control REQUIREMENT8.Over-currentprotective control 7.Current release value shift control9.High-pressurerelease control – 64 –Start of heating operation 10.Defrost control9-1.Summary of Troubleshooting 9. TROUBLESHOOTING1.Before troubleshooting 2. Troubleshooting procedure1.Before troubleshooting 2.Troubleshooting procedure<Wireless remote controller type> – 67 –9-2-1.Outline of judgment 9-2.TroubleshootingPage – 70 – 9-2-2.Others Other than Check CodePage Check Code List Outdoor – 73 – – 74 – Error mode detected by indoor unit– 75 – – 76 – Error mode detected by outdoor unit– 77 – E09 error Check code E01 error– 78 – E10 error E04 error– 79 – E08, L03, L07, L08 error E18 errorL09 error – 80 –L30 error L20 errorP30 error Central controller – 81 –F10 error P10 error– 83 – P12 errorF01 error F02 error– 84 – C06 error TCC-LINKcentral controller F29 error E03 error Master indoor unitP31 error Follower indoor unit – 86 –<Latest error display> Dip switch setup<Error display, which occurs at present LED display on outdoor P.C. boardll ¡l – 89 – – 90 – – 91 – – 92 – Page – 94 – – 95 – Check Check and troubleshootingOutdoor codel¥ ¡¥ TA, TC, TCJ,TE, TS, TO sensors Temperature sensorTD, TL sensors TA, TC, TCJ,TE, TS, TO sensors<Replacement procedures> 10. REPLACEMENT OF SERVICE P.C. BOARDCASE 10-1.Indoort Unit– 100 – 1 Setting data read out from EEPROMCODE No. required at least 3 6 5 3 Writing the setting data to EEPROM101 <Fig. 1 RBC-AMT32E>– 102 – <Fig. 2 EEPROM layout diagram><Fig. 2> – 103 – Table 1. Setting data CODE No. table exampleTable 2. Type: CODE No. Table 3. Indoor unit capacity CODE No.Page 3 4 5 11. SETUP AT LOCAL SITE AND OTHERS11-1.Indoor Unit 11-1-1.Test Run Setup on Remote Controller1 Turn off power of the air conditioner conditioner from the wireless remote controllerTurn off power of the air conditioner – 106 –<In case of wireless remote controller> 4, 5,– 107 – 2.D403 Red 1.D501 Red3.D503 Yellow: Main bus communication 4.D504 Green: Sub bus communication3 6 1 3 4 5 64 5 2 1 2 3 4 5 6 END– 110 – ContentsFunction selection item No. DN list Item– 111 – ContentsItem At shipment from factory<Wireless remote controller> <Wired remote controller>Setup method – 112 –nCalling of sensor temperature display <Contents> 2 4 1<Procedure> call the service monitor mode<Procedure> nCalling of error history Contents4 seconds or more to call the service check mode REQUIREMENT– 115 – nIndoor unit power-ONsequence2. Microprocessor block diagram 11-2.Setup at Local Site / Others3.TCC-LINKwiring connection 1. Function5. P.C. board switch SW01 setup 4. Wiring specifications– 117 – Size7. Address setup 6. External view of P.C. board assembly11-3.How to Set up Central Control Address Number 1 2 31 Push UNIT LOUVER button for 4 seconds or more – 119 –4 Push SET 5 Push TEST to finish the setup 3. How to set up type of swingREQUIREMENT – 120 –5. How to clear louver lock 4. How to set louver lock Louver fix6. How to set contents of save operation NOTIFICATIONOperation method 11-4.Outdoor Unit11-4-1.Refrigerant Recovery Control 122– 123 – 1. OutlineOperation part Display part1.Selection of LED display SW800, SW803 operation 11-4-4.Others– 124 – 1Display selection listlllll¡ lllll¡ ¡llll¡ l¡lll¡ Specific operation – 127 –SW804 SW804 – 128 –12-1.Address Setup 12. ADDRESS SETUP<Address setup procedure> – 129 –12-2-1.System configuration 12-2.Address Setup & Group Control– 130 – <Terminology>1. Standard One outdoor unit – 131 –1 Single 2 Gr operation2, 5, 10 113, 6, 9 4, 7, 1 2 3 4 5 6 7 8 9 10 11 END1 2 3 END 1 2 END<Procedure> <Procedure>– 134 – <Maintenance/Check list>13-1.Indoor Unit 13. DETACHMENTS13-1-1. 4-WayAir Discharge Cassette Type – 135 –– 136 – Procedure2.Attachment Part name– 137 – Procedure2. Attachment No. Part name– 138 – Procedure1. Detachment 2.Attachment– 139 – Procedure†Drain cap 1. Detachment 2. Attachment– 140 – Procedure‡Fan motor 1. Detachment 2. Attachment– 141 – Procedure‡Fan motor 2. Attachment No. Part name– 142 – ProcedureˆDrain pump 1. Detachment 2. Attachment– 143 – Procedure2.Attachment ŠDrain pan 1. Detachment– 144 – Procedure1. Detachment 2. AttachmentXREQUIREMENTX 13-2.Outdoor Unit– 145 – XCAUTIONX– 146 – Procedure‚Discharge 1. Detachment No. Part nameProcedure „Replacement of 1. Control P.C. board– 147 – No. Part name– 148 – ProcedureNo. Part name XREQUIREMENTX Procedure– 149 – No. Part name†Compressor 1. Removal of defective compressor – 150 –No. Part name Remarks– 151 – Procedure†Compressor 2. Mounting of compressor 3. VacuumingREQUIREMENT ProcedureREQUIREMENT – 152 –14-1.Indoor Unit 14. EXPLODED VIEWS AND PARTS LISTLocation – 154 –Part No DescriptionLocation – 155 –Description Model Name308, RBC-AX31U W-E, RBC-AX31U WS-E – 157 –Location Part No14-2.Outdoor Unit – 159 – 709, Check of Concentration Limit WARNINGS ON REFRIGERANT LEAKAGETOSHIBA CARRIER CORPORATION