Husqvarna FS4800D Engine / Blade Shaft / Gearbox Speed Adjustment, Engine Speed

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14Engine / Blade Shaft / Gearbox Speed Adjustment

(See Figures 1-6)

WARNING: Serious injury can occur to the operator or people in the work area if the rotational speed (n/min) of the DIAMOND BLADE (2E) exceeds the maximum speed (n/ min) marked on the DIAMOND BLADE (2E).

ENGINE SPEED:

The engine speed on this machine does not need to be changed from the factory set speed. The maximum engine RPM should be 3250, no load.

BLADE SHAFT SPEED:

The blade shaft speed on this machine should be checked before fitting the DIAMOND BLADE (2E) to the machine. Never install a DIAMOND BLADE (2E) if the blade shaft rotational speed (n/min) of the machine is greater than the maximum speed (n/min) marked on the DIAMOND BLADE (2E)! The BLADE SHAFT PULLEY (3-1N, 3-2N) and BLADE SHAFT FLANGE (2B & 2F) may need to be changed if the diameter of the Diamond Blade is changed!

SINGLE SPEED GEARBOX MODEL:

Each saw model, as delivered from the factory, is designed to operate with a specified range of blade sizes inside the blade guard installed on the machine. If a blade size outside the specified range of sizes for your model must be used, then the saw drive configuration must be changed.

If changing from a small to a very large DIAMOND BLADE (2E) on a machine with a single speed gearbox, the Blade Shaft Pulleys (3-1L), Gearbox Pulleys (3-1N), the BLADE SHAFT FLANGES (2B & 2F), and the Blade Guard must be changed.

For example, to change a single speed gearbox model from a 14” (350mm) drive to a 36” (900mm) drive:

1.Change Engine Gearbox Pulley from 6.00” (152mm) diameter to 3.50” (88.9mm) diameter.

2.Change Blade Shaft Pulley from 4.12” (114.3mm) diameter to 5.60” (142.2mm) diameter.

3.Change Blade Flanges from 4.50” (114.3mm) diameter to 6” (152mm) diameter.

4.Change BLADE GUARD (2H) from 14” (350mm) to 36” (900mm).

5.Engine Speed does not change.

See Blade Size Conversion charts for specific information.

THREE SPEED GEARBOX MODEL (14-26, 18-30,

20-36):

CAUTION: Never shift the Gearbox (3-2A) with engine running! Only shift the Gearbox (3-2A) with engine OFF! Gearbox damage could occur.

See “GEARBOX SHIFT LEVER (3-2O)” for details about operating shift lever.

A machine factory equipped with a Three Speed ENGINE GEARBOX (3-2A), while designed to minimize adjustments required for blade size changes, will require some adjustments. The machine is designed to operate with a specified range of blade sizes inside the factory installed blade guard. Color coded information on machine, and information in operation manual, shows allowable blade sizes for current machine drive configuration. There are three (3) machine drive configurations: a) 14-26 for 14” to 26” (350 to 650 mm) blades, b) 18-30, for 18” to 30” (450 to 750 mm) blades, c) 20-36, for 20” to 36” (500 to 900

mm)blades. For example, to change the blade size on a machine drive configuration 18-30 within these range,

18” to 30” (450 to 750 mm), requires only that GEARBOX SHIFT LEVER (3-2O) be moved into the correct position (1, 2, or 3). If the required blade size is outside of the machine drive configuration range [below 18” (450mm) or above 30” (750 mm) for this example], then the machine drive configuration must be changed. This may require shifting the GEARBOX SHIFT LEVER (3-2O), changing

BLADE SHAFT PULLEYS (3-2L), GEARBOX PULLEYS (3-2N) and BLADE SHAFT FLANGES (2B & 2F).

Example: To change a three-speed gearbox model from a 20” (500mm) drive to a 36” (900mm) drive, first determine the machine drive configuration (14-26, 18-30, or 20-36). This should correspond to the BLADE SHAFT FLANGE (2B & 2F) diameter installed on the saw.

If the machine drive configuration is a 20-36, the FLANGE

(2B & 2F) diameter is should be 6.00” (152mm):

a)Verify proper pulley diameters are installed (See Blade

Size Conversion charts for specific information).

b)Shift the GEARBOX SHIFT LEVER (3-2O) from 3 to 1.

c)Verify that machine drive configuration and blade shaft speed corresponds with information in operation manual, and gearbox range decal (542 19 06-00).

If the machine drive configuration is an 18-30, the FLANGE (2B & 2F) diameter should be 5.00” (127mm):

a)Change the BLADE SHAFT PULLEY from 4.50” (114.3

mm)diameter to 5.20” (132mm).

b)Change the BLADE SHAFT FLANGE from 5.00” (127mm) diameter to 6.00” (152mm).

c)Shift the GEARBOX SHIFT LEVER (3-2O) from 2 to 1.

d)Verify that machine drive configuration and blade shaft speed corresponds with 20-36 drive configuration information in operation manual.

e)Install the 20-36 drive configuration decals (Decals

542 19 06-00, 542 20 65-46, 542 20 65-49 are required). See the “Decals and Locations” page of this manual for more information.

If the machine drive configuration is a 14-26, the FLANGE

(2B & 2F) diameter should be 4.50” (114.3mm):

a)Change the BLADE SHAFT PULLEY from 4.12” (105mm) diameter to 5.20” (132mm).

b)Change the BLADE SHAFT FLANGE from 4.50” (114.3mm) diameter to 6.00” (152mm).

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Contents FS 4800 D USA Déclaration DE Conformité À LA Directive « Machines »Notas Remarque Table of Contents Diagramas Esquemáticos DE PáginaInstrucciones Schémas Figures DE Référence InstructionsNotas Remarque Blade Safety FirstUSA Do notAdvertencias Advertencias Usure inhabituelle, NE PAS Utiliser LE Disque FaireNE PAS Faire Page Page Page Page Page Page Page Page MAY RESULT. Hearing Protection Required General InformationCalifornia Prop 65 Warning Dust WarningSound Level Technical Data Sound Level, EMC, and HAVAdvertencia Peligro Para LA AUDICIóNInformación general Advertencia de la Proposición 65 del Estado de California Advertencia Relativa AL PolvoNivel sonoro Datos técnicos Nivel sonoro, EMC y HAVInformation générale AvertissementProposition 65 de Californie Avertissement Avertissement Relatif À LA PoussièreNiveau sonore Données techniques niveau sonore, CEM et VMBNotas Remarque THROTTLE, Diesel Operating InstructionsCrush Hazard Sound Level CEDECAL, Husqvarna FS4800D Manual Axle AdjustmentDECAL, 3 HSQ Crown Gearbox OperationPatents TOP of Blade Guard 542 16Blade RPM & Size Gearbox Range / Blade RPMTOP of Engine Hood Near Shift Lever Shift Lever POSITION-4.5 FlangeShift Lever POSITION-5.0 Flange Shift Lever POSITION-6.0 FlangePower Source Standard FeaturesFS 4800 Diesel Model EngineFS 4800 D Diesel Specifications Características Estándar Modelo Diesel FSFuente DE Alimentación MotorEspecificaciones DE Diesel FS 4800 D Caractéristiques Standards FS 4800 Modèle DiéselSource D’ALIMENTATION MoteurSpécifications DU FS 4800 D Diesel Special Instructions Instrucciones EspecialesInstructions Spéciales Page Service Every 50 Hours Service DailyService Every 100 Hours Service Every 250 Hours1U. SAW Lowering Speed Control Knob OIL / Water Separator 1Y. Radiator Coolant Overflow Bottle2C. Outer Flange Arbor Use to support the Diamond Blade 2E 1N. Gearbox Pulley 1M. V-BELTS Set of 4, 3 Groove2M. V-BELTS Set of 4, 3 Groove 5A. AIR Filter Assembly Includes2N. Gearbox Pulley 5F. Fuel Filter 5G. AIR Filter Rain CAPDo not Operate Engine with Shields or Guards Removed 6K. Hydrostatic Transmission Pump6M. Alternator / Waterpump Belt Self Uses Moving The MachineIndication Mandatory Information Instruction Check Before Starting Transport Blade RemovedSee Figures 1, 2, To Transport By VehicleFitting The Blade To Install a SLIP-ON GuardStarting The Saw See Figures 1Using the Blade Depth Indicator 1Q Stopping The Saw Adjustments Straight Line Sawing Incidents During Sawing SAW Lowers TOO FastMaintenance Blade Shaft V-Belt Tension Important AdviceHydraulic System Fuel FilterEngine Speed Engine / Blade Shaft / Gearbox Speed AdjustmentBlade Shaft Speed Single Speed Gearbox ModelSee Blade Size Conversion charts for specific information AccessoriesRepairs Spare PartsReferencia Rápida Para Mantenimiento Programado Lista DE Comprobación Preliminar1H. Interruptor DE Arranque DEL Motor 1I. Medidor DE Voltaje Indica el voltaje del1L. Interruptor DE Seguridad DEL Agua 1Z. Interruptor Selector DEL Tacómetro 1O. Palanca DE Control DE Velocidad1A. Caja DE Engranajes DEL Motor Modelo 1N. Polea DE LA Caja DE Engranajes 1M. Correas Trapezoidales Juego de2A. Caja DE Engranajes DEL Motor Modelo 2M. Correas Trapezoidales Juego de 4, 3 ranuras5A. Conjunto DEL Filtro DE Aire Incluye 2P. Perilla DE Retención DE LA Caja DEFiltro Hidráulico Filtra el fluido del sistema Hidráulico6K. Bomba DE Transmisión Hidrostática Traslado de la máquina UsosEstos avisos le dan Consejos por su seguridad Profundidades de corte máxima HojaTransporte sin la hoja Vea las figuras 1, 2 yPara transporte en vehículo Colocación de la hoja Revisiones antes del arranqueVea las figuras 1 y Protecto DE LA Hoja 2GPara instalar un Protector Deslizante Arranque de la sierraUso del Indicador DE Profundidad DE LA Hoja 1Q Incidentes durante el corte con sierra Parada de la sierraAjustes Corte en línea recta LA Sierra Desciende Demasiado RápidoMantenimiento Sistema hidráulico Tensión de la correa trapezoidal del eje de la hojaConsejo importante Ruedas Y CubosVelocidad DEL EJE DE LA Hoja Velocidad DEL MotorModelo DE Caja DE Engranajes DE UNA Velocidad 152 mmReparaciones AccesoriosPiezas de repuesto 127 mmGuide Rapide DU Calendrier D’ENTRETIEN Liste DE Vérification Avant Utilisation1O. Levier DE Commande DE Vitesse Accélérateur DU Moteur CommandeE R M O M È T R E D U L I Q U I D E D E EN Diamant 2E 1H. Contacteur DE Démarrage DU Moteur1Q. Indicateur DE Profondeur DU Disque 1V. Commutateur D’EMBRAYAGE DU Disque1DD. Élément DU Filtre À AIR DU Radiateur 1A. Boîte DE Transmission DU Moteur Modèle 2N. Poulie DE Boîte DE Transmission 1N. Poulie DE Boîte DE Transmission5A. Ensemble DU Filtre À AIR L’ensemble 2P. Bouton DE Cran DE LA Boîte DE6C. Protections ET Écrans DE Courroie Remplissageduréservoirhydraulique6J. Robinetdedérivationdelatransmission 6K. Pompe DE Transmission HydrostatiqueLevier DU Frein D’IMMOBILISATION 7A Déplacement de la scie avec le moteur arrêté Déplacement de la machineUtilisations Ces signes donnent des conseils Pour la sécuritéTransport disque retiré Mise en place du disquer Vérifier avant de démarrerTransport de la machine sur un véhicule Voir les figures 1 etDémarrage de la scie Pour installer une Protection AmovibleUtilisation de l’INDICATEUR DE Profondeur DU Disque 1Q Arrêt de la scie Incidents pouvant se produire durant le sciageLA Scie S’ABAISSE Trop Rapidement Entretien Réglages Sciage en ligne droiteFiltre À AIR Tension des courroies trapézoïdales de l’axe du disqueRoues ET Moyeux Filtre À CarburantConseil important Circuit hydrauliqueDisque EN Diamant Régime Moteur Vitesse DE L’AXE DU DisquePage 16 Réparations Accessoires17 Pièces détachées Kits DE Conversion DES Protections DE Disque350mm Convert To Size450mm 600mm650mm 350115mm 850mmFS4800 D Diesel Tabla DE Conversiones DE Tamaños DE LA 350-650 mm Convertir al tamaño14po Jusqu’à la taille450 mm 18 poFlasque 14-26po½po 115mm 14-30po101 102 103 104 105 106 107 108 109 110 Husqvarna South Carolina Husqvarna Corporate OfficeHusqvarna Canada Husqvarna International542 20