Balcar R410A service manual TCB-KP12CE TCB-KP22CE, 179

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INSTALLATION MANUAL

ELBOW PIPING KIT

TCB-KP12CE

TCB-KP22CE

– 179 –

PlPlease read this Installation Manual carefully before installing the Air Conditioner.

This Manual describes the installation method of the indoor unit.

For installation of the outdoor unit, follow the Installation Manual attached to the outdoor unit.

EH99832201

1 PRECAUTIONS FOR SAFETY

Ensure that all Local, National and International regulations are satisfied.

Read this “PRECAUTIONS FOR SAFETY” carefully before Installation.

The precautions described below include the important items regarding safety. Observe them without fail.

After the installation work, perform a trial operation to check for any problem.

Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.

Turn off the main power supply switch (or breaker) before the unit maintenance.

Ask the customer to keep the Installation Manual together with the Owner’s Manual.

CAUTION

New Refrigerant Air Conditioner Installation

THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.

The characteristics of R410A refrigerant are ; easy to absorb water, oxidizing membrane or oil, and its pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle.

To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging port of the main unit and installation tools are charged from those for the conventional refrigerant.

Accordingly the exclusive tools are required for the new refrigerant (R410A).

For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust does not enter. Moreover, do not use the existing piping because there are problems with pressure-resistance force and impurity in it.

CAUTION

To Disconnect the Appliance from Main Power Supply.

This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm.

The installation fuse (25A D type ) must be used for the power supply line of this conditioner.

WARNINGS

Ask an authorized dealer or qualified installation professional to install/maintain the air conditioner.

Inappropriate installation may result in water leakage, electric shock or fire.

Turn off the main power supply switch or breaker before attempting any electrical work.

Make sure all power switches are off. Failure to do so may cause electric shock.

Connect the connecting cable correctly.

If the connecting cable is connected in a wrong way, electric parts may be damaged.

When moving the air conditioner for the installation into another place, be very careful not to enter any gaseous matter other than the specified refrigerant into the refrigeration cycle.

If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes abnormally high and it resultingly causes pipe burst and injuries on persons.

Do not modify this unit by removing any of the safety guards or by by-passing any of the safety interlock switches.

Exposure of unit to water or other moisture before installation may cause a short-circuit of electrical parts.

Do not store it in a wet basement or expose to rain or water.

RTCB-KP12CE TCB-KP22CE

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Contents Split Type ∗∗ 1CT-E Type Indoor unit Outdoor unitDC motor AC motor Name 0BT-E ∗∗ 1BT-EContents Outdoor Installation ManualRAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E Precautions for SafetyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyAccessory and Installation Parts Accessory and RefrigerantRefrigerant Piping Before installation Selection of InstallationObstacle at front side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at rear side Upper side is freeObstacle also at the upper side Installation of Outdoor UnitStandard installation Serial installation at front and rear sidesKnockout of Pipe Cover Optional Installation Parts Local ProcureRefrigerant Piping Connection For ReferencePipe Forming/End Positioning Refrigerant PipingOuter dia. of copper pipe Tightening torque Tightening of Connecting PartAir Purge EvacuatingVacuum pump Valve size How to open the valveCharge port How to wire Stripping length power cord and connecting cableElectrical Work Check and Test Operation Final Installation ChecksSelf-Diagnosis by LED Indication New tools for R410A Changes in the product and componentsNew tools for R410A Applicable to R22 model Changes Indoor Part name ’ty Shape Part name ’ty Shape Standard wired remote ControllerSeparate sold parts RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-EConnect the connecting cable correctly Inappropriate grounding may cause electric shock Secure the space required to installation and servicing Selection of Installation PlaceInstallation space Selection of installation place AdviceInstallation procedure Installation of Indoor UnitRAV-SM1101, 1401BT DimensionExternal view 100Clamp mounting Removal of air filter Installation of remote controller Sold separatelyMounting of clamp Accessory Hanging down of indoor unitLedge ceiling concealed duct type Restriction to installationInstallation clearance Concealed duct typeAIR Ducting Work Static pressure characteristics of each model103 RAV-SM1401BT Round duct RAV-SM1101BT Round ductConnecting method of the duct General cautions Points at installation work106 107 Mounting of remote controllerHanging of indoor unit Mounting of filter and canvas for suction portThermal-insulating process Drain Piping WorkPiping material Piping and cautionsAfter electric piping work Drain-upConnection of the drain hose Check of water drainTightening torque of flare pipe connections Permissible piping length and heatFlaring dia meter size a Unit mm Tightening connectionUse a vacuum pump Packed valve handling precautionsOpen valve fully Gas leak check801, 1101, 1401 type valve at gas side For 801, 1101, 1401AT model112 113 114 Remote controller cablingCabling diagram CablingBefore test run How to execute a test runCase of wired remote controller Test RUNConfirmation and check TroubleshootingConfirmation of error history Procedure DescriptionAutomatic address Applicable Controls117 Short plug position CN112, CN111, CN110 from the left Setup of external static pressureWhen using wireless remote controller To incorporate a filter sold separatelyTo secure better effect of heating Change of lighting time of filter sign119 Clean the Return grilles with water INSTALLATION/SERVICING ToolsMaintenance Cleaning of Return grillePart name 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name ’ty Shape Usage122 123 Avoid installing in the following places Installation space124 Height of ceiling Case of wireless type801CT How to use attached installation pattern126 Model name 561CTDraw-out direction of pipe/cable Installation of hanging boltsKnockout hole of power cable take-in port Pipe knockout holeInstallation of indoor unit Adhesive inhibited Piping/Heat insulating materialDrain up Collective piping130 Connection of drain hose Thermal insulating processConnection of drain pipe Case of taking pipe from the left sideOuter diam. of copper pipe Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm 131Gas leak check Piping with outdoor unitOpen the valve fully Refrigerant amount to be addedRemote controller wiring Be sure to connect earth wire. Grounding work133 134 Cable connection135 Wiring diagram136 137 138 Set data Case of installation to high ceiling139 Set data 0000140 141 Removal of suction grilleTools Cleaning of air filter Accessories 144 RBC-EXW21EHoliday setting indication mark Operation procedureProgram button Cancel button Timer set button146 147 148 149 RBC-AS21EAS21E 150Automatic Cool/Heat 151 RBC-AX22CESignal Receiving Part Remote Controller152 Operation Section Display Section 153154 155 When a signalis correctlyreceived, Pisoundcan be heard To Use the Remote Controller Setting to Wall, etcHow to Check the Address How to Match the AddressPhenomenon Cause 157Start Phenomenon Cause Measures158 How to perform cabling of the remote controller Accessory partsRequirement for installation Multiple remote controllers Remote controller test run setup160 Program Weekly Timer161 Accessory partsRequirement to install the remote sensor How to install the remote sensorAccessory Installation of sensor unit162 Slide switch How to perform cabling of sensor unitsHow to set the room temperature sensor How to set the address switchTest run How to set up filter sold separately of the high ceilingHow to handle the remote controller 164To Personnel Charged in Installation Work and Service Flap Never modify or repair the productCeiling panel ’ty ØM5mm x 40mm ØM4mm x 12mmFor wireless remote controller Installation of adjust corner capInstallation of suction grille Check after installation168 TCB-DP22CE169 Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyConnection of Elbow Piping KIT Before installation170 Knockout holeTightening connection How to install drain up kit171 Thermal insulating processPiping/Heat insulating material 172Connection of drain hose at indoor unit side Connection of drain hose at drain up kit sideCheck the draining 173174 Combination List of Adapter Parts For Installation Professionals175 Use for Indoor Unit OnlyCase of 4-way Ceiling Cassette RAV-SM **0 UT-E 176Case of Concealed Duct RAV-SM **0 BT-E Setup by the switch on the adapter P.C. board Address No. setup table SW01Procedure Setup from the remote controller at the indoor unit sideTo Customers 178179 TCB-KP12CE TCB-KP22CE180 Parts List181 High-Efficiency Filter Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter 182183 Setup of fan when building in the filter sold separatelyDeodorant Filter, Ammonium Filter Page Memo