Balcar R410A 175, Use for Indoor Unit Only, For Installation Professionals, Components

Page 99

INSTALLATION MANUAL

Network Adapter for Air Conditioner

Use for Indoor Unit Only

MODEL : TCB-PCNT20E

[For Installation Professionals]

Thank you for purchasing the parts sold separately for TOSHIBA package air conditioner.

Before installation work, please read this manual thoroughly and install the products correctly.

Ensure that all Local, National and International regulations are satisfied.

Read this “CAUTION SAFETY” carefully before Installation.

The precautions described below include the important items regarding safety.

CAUTIONS for SAFETY

WARNING

• Ask an authorized dealer or qualified installation professional to install/maintain the air conditioner.

Inappropriate installation may result in water leakage, electric shock or fire.

• Turn off the main power supply switch or breaker before attempting any electrical work.

Make sure all power switches are off. Failure to do so may cause electric shock.

• Connect the connecting cable correctly.

If the connecting cable is connected in a wrong way, electric parts may be damaged.

• When moving the air conditioner for the installation into another place, be very careful not to enter any gaseous

matter other than the specified refrigerant into the refrigeration cycle.

If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes abnormally high and

it may resultingly causes pipe burst and injuries on persons.

• Do not modify this unit by removing any of the safety guards or by by-passing any of the safety interlock switches.

• Exposure of unit to water or other moisture before installation may cause a short-circuit of electrical parts.

Combination List of Adapter Parts

 

Parts

For 4-way type

For Concealed duct type

1

Adapter P.C. board

3 spacers (C) for installing P.C. board

2 spacers (A) for installing P.C. board

1 spacer (B) for installing P.C. board

 

 

 

 

 

 

 

2

Transformer

M3 x 6 B tight screw (2 pcs.)

M3 x 6 B tight screw (2 pcs.)

 

 

 

 

3

For assembling transformer cover

M4 x 6 tapping screws (2 pcs.)

———

 

 

 

 

4

For fixing transformer base

M4 x 10 plus tight screws (2 pcs.)

———

 

 

 

 

5

XY terminal block

M4 x 14 tapping tight screws (2 pcs.)

M4 x 14 tapping tight screws (2 pcs.)

 

 

 

 

6

Adapter P.C. board to XY terminal block

Connector, red color, lead length : 600L

Connector, red color, lead length : 600L

 

 

 

 

7

Adapter P.C. board to AB terminal block

Connector, blue color, lead length : 600L

Connector, blue color, lead length : 600L

 

 

 

 

*Spacer (A) for installing P.C. board : Spacer to be mounted by using the hole on the P.C. board. (For other types than 4-way cassette type)

Spacer (B) for installing P.C. board : Spacer to be mounted by pinching it in the P.C. board. (For other types than 4-way cassette type)

Spacer (C) for installing P.C. board : Spacer to be mounted by using the hole on the P.C. board for 4-way cassette type.

Connection of Cables

1.Connection of network cables

Attach one network adapter to a group of one group controlling (including one unit). Connect the network adapter to any one of the indoor units in the group control.

Central remote controller

Non polarity cable

Non polarity cable

– 175 –

Do not store it in a wet basement or expose to rain or water.

CAUTION

Using the specified cables, surely so that the external force of the cable is not transmitted to the terminal connecting section, otherwise disconnection, heating, or fire may be caused.

Do not apply an excessive force on the board body, otherwise bending, separation, or disconnection generates resulted in heating or fire.

After installation work, execute a test run to confirm there is no trouble.

And also ask the customers to keep this Manual by themselves.

X Y

 

 

Indoor unit

 

 

 

CN03

 

 

 

Indoor unit

Indoor unit

Indoor unit

 

 

 

controll

 

1

2

1

1

P.C.board

 

 

 

 

1

 

CN041

Indoor

Indoor

Indoor

 

2

3

3

 

control

control

control

1

 

1

3

3

 

CN309

P.C.board

P.C.board

P.C.board

 

CN01

 

 

 

CN02

 

Indoor

A B

A B

A B

A B

 

 

 

unit

 

 

 

 

 

 

 

 

 

 

 

Non polarity cable

 

 

 

 

 

 

Remote controller

X Y

 

 

 

Indoor unit

 

CN03

 

 

 

 

Indoor unit

 

 

 

 

controll

 

1

2

1

1

 

P.C.board

 

 

1

 

 

CN041

Indoor

 

2

3

3

 

 

control

1

 

 

1

3

3

 

CN309

P.C.board

 

CN01

 

 

 

CN02

 

Indoor

A B

A B

 

 

 

unit

 

 

 

 

 

 

 

 

 

Non polarity cable

Remote controller

 

 

 

 

Components

Connectable indoor units per group : Up to 8 units (In case of 1-remote controller system*)

* In case of 2-remote controllers system, up to 7 indoor units are allowable to be connected.

Part name

P.C. board

Relay terminal block

Relay cable (A)

Relay cable (B)

Installation Manual

Q’ty

Description

1

P.C. board corresponded to the network

1

2P (X, Y) terminal block for relay

1

For connection of adapter board with X, Y relay terminal block (Red connector)

1

For connection of adapter board with remote controller terminal block (Blue connector)

1

This manual

2. Cabling diagram of indoor control P.C. board

• For details, see the installation procedure for individual model.

CN041 (Blue) Indoor control P.C. board CN309 (Yellow)

1

2

3

1

2

3

1

2

3

1

2

3

Spacer (A)

Spacer (B)

B

A

10mm

C

2

For fixing the adapter P.C. board

(Used for other types than 4-way cassette type)

 

1For fixing the adapter P.C. board

(Used for other types than 4-way cassette type)

Black

Black

 

 

 

 

 

Terminal block

 

 

 

 

 

 

for connecting

 

 

Network

 

 

 

remote controller

Black 3

 

 

 

 

3

adapter

CN01 (White)

Power

A B

2

2

P.C. board

2

2

CN02 (Blue)

supply

 

1

1

1

1

transformer

Spacer (C) 10mm

18mm

3

For fixing the adapter P.C. board

 

 

(Used for 4-way cassette type)

 

 

 

 

 

 

 

 

 

 

Screws to fix terminal block

 

2

For fixing the relay terminal block (M4 x 14

)

Transformer cover

 

1

Used to store transformer (For 4-way cassette type)

Transformer base

 

1

Used to store transformer (For 4-way cassette type)

Transformer

 

1

For supplying power to adapter

 

Screws to fix transformer

 

2

For fixing transformer (M3 x 6 )

 

Screws to assemble transformer cover

2

For assembling transformer cover (M4 x 6

for 4-way)

Screws to fix transformer base

2

For fixing transformer base (M4 x 10 for 4-way)

Bundling band

 

3

Used to process cables so that they are not caught in.

White

CN03 (Red)

12

12

Gray Gray

X Y

Network connection terminal block

The enclosed section with the chain line includes the attached parts.

There is no polarity for cabling to the terminal blocks, A, B and X, Y.

Arrange the total cable length of the remote controller cable and the inter-unit cable of the remote controller within 400m.

TCB-PCNT20E

Image 99
Contents Split Type ∗∗ 1CT-E Type Indoor unit Outdoor unitDC motor AC motor Name 0BT-E ∗∗ 1BT-EContents Outdoor Installation ManualRAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E Precautions for SafetyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyAccessory and Refrigerant Accessory and Installation PartsRefrigerant Piping Before installation Selection of InstallationObstacle at front side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at rear side Upper side is freeObstacle also at the upper side Installation of Outdoor UnitStandard installation Serial installation at front and rear sidesKnockout of Pipe Cover Optional Installation Parts Local ProcureRefrigerant Piping Connection For ReferencePipe Forming/End Positioning Refrigerant PipingOuter dia. of copper pipe Tightening torque Tightening of Connecting PartEvacuating Air PurgeVacuum pump How to open the valve Valve sizeCharge port Stripping length power cord and connecting cable How to wireElectrical Work Final Installation Checks Check and Test OperationSelf-Diagnosis by LED Indication Changes in the product and components New tools for R410ANew tools for R410A Applicable to R22 model Changes Indoor Part name ’ty Shape Part name ’ty Shape Standard wired remote ControllerSeparate sold parts RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-EConnect the connecting cable correctly Inappropriate grounding may cause electric shock Secure the space required to installation and servicing Selection of Installation PlaceInstallation space Selection of installation place AdviceInstallation procedure Installation of Indoor UnitRAV-SM1101, 1401BT DimensionExternal view 100Clamp mounting Removal of air filter Installation of remote controller Sold separatelyMounting of clamp Accessory Hanging down of indoor unitLedge ceiling concealed duct type Restriction to installationInstallation clearance Concealed duct typeStatic pressure characteristics of each model AIR Ducting Work103 RAV-SM1401BT Round duct RAV-SM1101BT Round ductConnecting method of the duct Points at installation work General cautions106 107 Mounting of remote controllerHanging of indoor unit Mounting of filter and canvas for suction portThermal-insulating process Drain Piping WorkPiping material Piping and cautionsAfter electric piping work Drain-upConnection of the drain hose Check of water drainTightening torque of flare pipe connections Permissible piping length and heatFlaring dia meter size a Unit mm Tightening connectionUse a vacuum pump Packed valve handling precautionsOpen valve fully Gas leak checkFor 801, 1101, 1401AT model 801, 1101, 1401 type valve at gas side112 113 114 Remote controller cablingCabling diagram CablingBefore test run How to execute a test runCase of wired remote controller Test RUNConfirmation and check TroubleshootingConfirmation of error history Procedure DescriptionApplicable Controls Automatic address117 Short plug position CN112, CN111, CN110 from the left Setup of external static pressureWhen using wireless remote controller To incorporate a filter sold separatelyChange of lighting time of filter sign To secure better effect of heating119 Clean the Return grilles with water INSTALLATION/SERVICING ToolsMaintenance Cleaning of Return grillePart name 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name ’ty Shape Usage122 123 Installation space Avoid installing in the following places124 Height of ceiling Case of wireless type801CT How to use attached installation pattern126 Model name 561CTDraw-out direction of pipe/cable Installation of hanging boltsKnockout hole of power cable take-in port Pipe knockout holeInstallation of indoor unit Adhesive inhibited Piping/Heat insulating materialDrain up Collective piping130 Connection of drain hose Thermal insulating processConnection of drain pipe Case of taking pipe from the left sideOuter diam. of copper pipe Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm 131Gas leak check Piping with outdoor unitOpen the valve fully Refrigerant amount to be addedBe sure to connect earth wire. Grounding work Remote controller wiring133 134 Cable connection135 Wiring diagram136 137 138 Set data Case of installation to high ceiling139 Set data 0000140 Removal of suction grille 141Tools Cleaning of air filter Accessories 144 RBC-EXW21EHoliday setting indication mark Operation procedureProgram button Cancel button Timer set button146 147 148 149 RBC-AS21E150 AS21EAutomatic Cool/Heat 151 RBC-AX22CERemote Controller Signal Receiving Part152 Operation Section Display Section 153154 155 When a signalis correctlyreceived, Pisoundcan be heard To Use the Remote Controller Setting to Wall, etcHow to Check the Address How to Match the AddressPhenomenon Cause 157Start Phenomenon Cause Measures158 How to perform cabling of the remote controller Accessory partsRequirement for installation Multiple remote controllers Remote controller test run setup160 Program Weekly Timer161 Accessory partsRequirement to install the remote sensor How to install the remote sensorInstallation of sensor unit Accessory162 Slide switch How to perform cabling of sensor unitsHow to set the room temperature sensor How to set the address switchTest run How to set up filter sold separately of the high ceilingHow to handle the remote controller 164To Personnel Charged in Installation Work and Service Flap Never modify or repair the productCeiling panel ’ty ØM5mm x 40mm ØM4mm x 12mmFor wireless remote controller Installation of adjust corner capInstallation of suction grille Check after installation168 TCB-DP22CE169 Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyConnection of Elbow Piping KIT Before installation170 Knockout holeTightening connection How to install drain up kit171 Thermal insulating processPiping/Heat insulating material 172Connection of drain hose at indoor unit side Connection of drain hose at drain up kit sideCheck the draining 173174 Combination List of Adapter Parts For Installation Professionals175 Use for Indoor Unit Only176 Case of 4-way Ceiling Cassette RAV-SM **0 UT-ECase of Concealed Duct RAV-SM **0 BT-E Setup by the switch on the adapter P.C. board Address No. setup table SW01Procedure Setup from the remote controller at the indoor unit sideTo Customers 178179 TCB-KP12CE TCB-KP22CE180 Parts List181 High-Efficiency Filter Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter 182Setup of fan when building in the filter sold separately 183Deodorant Filter, Ammonium Filter Page Memo