Balcar R410A service manual 158

Page 82

INSTALLATION MANUAL To Personnel Charged in Installation (Electric) Work and Service

Standard Remote Controller

MODEL : RBC-AMT21E

Accessory parts

Part Name

Q’ty

Part Name

Q’ty

Remote controller

 

Spacer

 

(200mm-cable

1

 

2

 

 

 

attached)

 

 

 

Screw

 

Wire joint

 

M4 x 25

2

 

2

Wood screw

 

Installation

 

 

2

Manual

1

How to install remote controller

NOTE 1 : Avoid to twist the remote controller cable with power supply cable, etc. or to store them in the same metal pipe, otherwise it causes a malfunction.

NOTE 2 : Install the remote controller apart from the generation source of noise.

NOTE 3 : When noise is contained to the unit power supply, counter measures such as mounting the noise filter is necessary.

When using the remote controller as exposed, install it at the wall surface where it can be fixed.

How to perform cabling of the remote controller

• Connection diagram

Terminal block for

Approx. 200mm

 

remote controller

W : White

cable in indoor unit

 

 

B : Black

A

W

Remote

B

 

B

controller

Remote controller cable Connecting

Cable from

(Procured locally)

section

remote controller body

Non polarity, 2 core cable is used.

Use 0.5mm² to 2mm² cable.

Requirement for installation of

multiple remote controllers

“2 remote controllers” means that one or multiple units are operated by the multiple remote controllers.

(Max. 2 remote controllers can be set.)

Remote controller address connector

Remote controller Master remote controller

Remote controller check

Sub remote

Requirement to install the

remote controller

Installation place

Install the remote controller at a position with height 1 to 1.5m

 

from the floor, where the average temperature in the room can

 

be felt.

Do not install the remote controller at a place exposed to direct

 

sunlight or direct outside air, such as a side of window, etc.

Do not install the remote controller at a place behind something

 

or rear side of something where air flow is poor in the room.

Remote controller cord (sold separately)

Fixed part of

lead wiresWood screws (2 pcs.)

Connector

Fig. A

Lead wires pull-out part at lower case

 

 

Remote controller cable

 

 

 

 

Cable from

 

Wire joint

 

 

 

 

 

 

 

 

remote controller body

 

 

 

 

 

Attached

1)

Peel the sheath of the cable to be

wire joint

 

connected by approx. 14mm.

2)

Twist two cables and pressure-connect

(White,

 

them using a wire joint.

 

 

2 pcs.)

 

 

 

3)

When an exclusive pressure-

 

 

 

connecting tool is not used or soldering

 

 

connection is used, apply insulation

 

 

process with an insulation tape.

controller

Remote controller address

• How to install

For 2 remote controllers, install the remote controllers in the following procedure.

1.

Set one of two remote controllers as the master

 

remote controller. (At shipment from factory)

2.

For the other remote controller, exchange the

 

remote controller address connector of the

 

master to sub remote controller on the P.C.

 

board. Under this condition, the other remote

– 158 –

Do not install the remote controller in the freezing box or

 

refrigerator because water proof or drop-proof is not applied to

 

this remote controller.

Be sure to set the remote controller vertically on the wall

 

surface, etc.

How to select the room temperature sensor

The room temperature sensors are equipped in the indoor unit and remote controller.

One of two sensors works. Usually, the room temperature sensor in the indoor unit is set to work. To select the sensor in the remote controller side, refer to the following procedure.

1.

Keep

, SET , and

CL buttons pushed for 4 seconds or more.

 

NOTE) The UNIT No. displayed at the first time is the indoor

 

 

unit address of the master unit in the group control.

 

NOTE) Do not push

UNIT

(select) button.

 

2.

Using the temperature setup buttons

/

, specify

 

the item code 0032 .

 

 

 

3.

Using the timer buttons

/

, change the set

 

data from

0000 to

0001 .

 

 

 

4.

Push

SET

button.

 

 

 

 

(OK if the display changes from flashing to lighting)

1.For removal and mounting of the remote controller body and the rear case, refer to the item, “Using as concealed type”.

2.Remove the lead wires wound to the fixing part of lead wires of the remote controller body, remove the connectors, and then connect the remote controller cable (sold separately) to the connector section of the remote controller body. Insert the remote controller cable into the groove and form it, and wind it around the fixing part of lead wires.

Notching the lower case (thin part of the upper center part) with nipper, etc., pull out the remote controller cables from this part. (Fig. A) (Refer to the item, “How to perform cabling of the remote controller”.)

Connect cables of the remote controller after check of terminal No. of the indoor unit so that there is no miswiring. (Do not apply AC 200/230/ 240V to the remote controller.)

3.Fix the remote controller body by two wood screws.

4.Using the cable clips (Accessory of remote controller cable sold separately), fix the remote controller cable to the wall surface.

For cabling of the remote controller, use the remote controller cable (sold separately).

1.Remove the lead wires wound to the fixing part of lead wires of the remote controller body, remove the connectors, and then connect the remote controller cable (sold separately) to the connector section of the remote controller body. Insert the remote controller cable (sold separately) into the groove and form it, and wind it around the fixing part of lead wires.

2.When using the remote controller cable (sold separately), refer to the Installation Manual attached to the remote controller cable.

Connector

Fixed part of lead wires

Remote controller

 

cable

 

(sold separately)

controller functions as the sub controller.

• Basic wiring diagram

NOTE :

Connect cables without miswiring. (Miswiring breaks the unit.)

In a case to operate an indoor unit from the remote controllers at two positions

Remote controller

Remote controller

 

(Master)

 

(Sub)

 

 

 

 

 

 

 

 

 

 

 

(Sold separately)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remote controller cable

 

 

 

 

 

 

 

 

 

 

(Procured locally)

Terminal block for remote controller cable

1 2

Indoor unit

Earth

• In a case to operate a group control of multiple

indoor units from the remote controllers at two

positions

5.Push button.

The status returns to the normal status. In this time, is displayed in LCD.

NOTE 1 :

When using two remote controllers, the master remote controller is recognized as sensor though the temperature can be set from either master or sub remote controller.

NOTE 2 :

In a group control, the sensor does not work if the group address is not set to the indoor unit of the master unit.

NOTE 3 :

When using the remote sensor together with the remote controller, do not use the sensor of the remote controller.

Remote controller test run setup

1.When the remote controller is used at the first time, it accepts an operation approx. 5 minutes after the power supply has been turned on. It is not a trouble, but is because the setup of the remote controller is being checked.

2.Push key after [TEST] has been displayed on LCD by keeping button on the remote controller for 4 seconds or more.

During the test run, [TEST] is displayed on LCD.

The temperature cannot be controlled if [TEST] is displayed.

Do not use [TEST] in a case other than a test run, otherwise an excessive load is applied on the machine.

3.Use [TEST] in one of HEAT, COOL, and FAN operation modes.

NOTE : The outdoor unit does not operate for approx. 3 minutes after the power supply has been turned on or the operation has stopped.

4.After the test run has finished, push button again to check [TEST] on LCD has gone off.

(For this remote controller, a release function of 60 minutes timer is provided to prevent continuous test runs.)

Master and Sub remote controllers are

*operable even if they are installed to any

indoor unit.

 

Remote controller

 

 

 

 

 

 

 

Remote controller

 

 

 

 

(Master)

Remote controller inter-unit

 

 

 

 

(Sub)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cables for group control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Procured locally)

(Sold

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

separately)

Terminal block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for remote

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

controller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cable

 

 

 

 

A

B

 

 

 

 

 

A

B

 

 

 

 

 

A

B

 

 

 

 

 

 

A

B

 

 

 

 

Indoor unit

 

 

 

Indoor unit

 

 

 

Indoor unit

 

 

 

Indoor unit

 

 

 

 

 

 

No.1

 

 

 

 

No.2

 

 

 

 

No.3

 

 

 

 

 

 

No.N

 

 

 

 

 

 

 

 

 

Earth

Earth

Earth

 

Earth

RBC-AMT21E

85464359425000 (EN)

Image 82
Contents Split Type Name 0BT-E ∗∗ 1BT-E Type Indoor unit Outdoor unitDC motor AC motor ∗∗ 1CT-EContents Installation Manual OutdoorTo Disconnect the Appliance from Main Power Supply Precautions for SafetyNew Refrigerant Air Conditioner Installation RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Installation Parts Accessory and RefrigerantRefrigerant Piping Selection of Installation Before installationObstacle at rear side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at front side Upper side is freeSerial installation at front and rear sides Installation of Outdoor UnitStandard installation Obstacle also at the upper sideFor Reference Optional Installation Parts Local ProcureRefrigerant Piping Connection Knockout of Pipe CoverRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueAir Purge EvacuatingVacuum pump Valve size How to open the valveCharge port How to wire Stripping length power cord and connecting cableElectrical Work Check and Test Operation Final Installation ChecksSelf-Diagnosis by LED Indication New tools for R410A Changes in the product and componentsNew tools for R410A Applicable to R22 model Changes Indoor RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty Shape Standard wired remote ControllerSeparate sold parts Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Advice Selection of Installation PlaceInstallation space Selection of installation place Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedure100 DimensionExternal view RAV-SM1101, 1401BTHanging down of indoor unit Installation of remote controller Sold separatelyMounting of clamp Accessory Clamp mounting Removal of air filterConcealed duct type Restriction to installationInstallation clearance Ledge ceiling concealed duct typeAIR Ducting Work Static pressure characteristics of each model103 RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct General cautions Points at installation work106 Mounting of filter and canvas for suction port Mounting of remote controllerHanging of indoor unit 107Piping and cautions Drain Piping WorkPiping material Thermal-insulating processCheck of water drain Drain-upConnection of the drain hose After electric piping workTightening connection Permissible piping length and heatFlaring dia meter size a Unit mm Tightening torque of flare pipe connectionsGas leak check Packed valve handling precautionsOpen valve fully Use a vacuum pump801, 1101, 1401 type valve at gas side For 801, 1101, 1401AT model112 113 Cabling Remote controller cablingCabling diagram 114Test RUN How to execute a test runCase of wired remote controller Before test runProcedure Description TroubleshootingConfirmation of error history Confirmation and checkAutomatic address Applicable Controls117 To incorporate a filter sold separately Setup of external static pressureWhen using wireless remote controller Short plug position CN112, CN111, CN110 from the leftTo secure better effect of heating Change of lighting time of filter sign119 Cleaning of Return grille INSTALLATION/SERVICING ToolsMaintenance Clean the Return grilles with waterPart name ’ty Shape Usage 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name122 123 Avoid installing in the following places Installation space124 Case of wireless type Height of ceilingModel name 561CT How to use attached installation pattern126 801CTPipe knockout hole Installation of hanging boltsKnockout hole of power cable take-in port Draw-out direction of pipe/cableInstallation of indoor unit Collective piping Piping/Heat insulating materialDrain up Adhesive inhibitedCase of taking pipe from the left side Connection of drain hose Thermal insulating processConnection of drain pipe 130131 Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm Outer diam. of copper pipeRefrigerant amount to be added Piping with outdoor unitOpen the valve fully Gas leak checkRemote controller wiring Be sure to connect earth wire. Grounding work133 Cable connection 134Wiring diagram 135136 137 138 Set data 0000 Case of installation to high ceiling139 Set data140 141 Removal of suction grilleTools Cleaning of air filter Accessories RBC-EXW21E 144Timer set button Operation procedureProgram button Cancel button Holiday setting indication mark146 147 148 RBC-AS21E 149AS21E 150Automatic Cool/Heat RBC-AX22CE 151Signal Receiving Part Remote Controller152 153 Operation Section Display Section154 155 How to Match the Address To Use the Remote Controller Setting to Wall, etcHow to Check the Address When a signalis correctlyreceived, Pisoundcan be heardPhenomenon Cause Measures 157Start Phenomenon Cause158 Remote controller test run setup Accessory partsRequirement for installation Multiple remote controllers How to perform cabling of the remote controllerProgram Weekly Timer 160How to install the remote sensor Accessory partsRequirement to install the remote sensor 161Accessory Installation of sensor unit162 How to set the address switch How to perform cabling of sensor unitsHow to set the room temperature sensor Slide switch164 How to set up filter sold separately of the high ceilingHow to handle the remote controller Test runTo Personnel Charged in Installation Work and Service ’ty ØM5mm x 40mm ØM4mm x 12mm Never modify or repair the productCeiling panel FlapCheck after installation Installation of adjust corner capInstallation of suction grille For wireless remote controllerTCB-DP22CE 168To Disconnect the Appliance from Main Power Supply Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation 169Knockout hole Before installation170 Connection of Elbow Piping KITThermal insulating process How to install drain up kit171 Tightening connectionConnection of drain hose at drain up kit side 172Connection of drain hose at indoor unit side Piping/Heat insulating material173 Check the draining174 Use for Indoor Unit Only For Installation Professionals175 Combination List of Adapter PartsCase of 4-way Ceiling Cassette RAV-SM **0 UT-E 176Case of Concealed Duct RAV-SM **0 BT-E Setup from the remote controller at the indoor unit side Address No. setup table SW01Procedure Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 182 Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter High-Efficiency Filter183 Setup of fan when building in the filter sold separatelyDeodorant Filter, Ammonium Filter Page Memo