Balcar R410A 170, Before installation, Knockout hole, Connection of Elbow Piping KIT

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2 PREPARATION FOR INSTALLATION OF DRAIN UP KIT

3 INSTALLATION PROCEDURE OF DRAIN UP KIT

Cautions on installation

In the installation work of the drain up kit, the pipe cannot be draw out from other side than the upper side.

Apply thermal insulation for all the drain pipes.

Open two opening holes (Ø100, 2 positions) on the ceiling surface to be installed in order to pass refrigerant pipe and drain pipe.

Set a 450-square check port on the ceiling surface to be installed.

Before installation

1. Removal of suction grille

Slide the suction grille fixing knobs (2 positions)

toward the arrow direction, and then open the

suction grille.

Under the condition of suction grille opened, push

the hook section of hinges (2 positions) at the rear

Knockout hole

Open the draw-out port (Knockout hole) at upper side.

Power cable port (Ø40 knockout)

216

Knockout hole for upper

piping of indoor unit

 

110

76

 

 

50

70

 

130

170

 

 

320

130

120

Opening hole on ceiling (Ø100, 2 positions)

 

 

 

 

450

 

 

 

 

 

 

 

 

 

 

 

 

100

 

160

 

170

 

 

Check port

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

320

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

450

side, and then pull out the suction grille.

Pull out suction grille while pushing hook.

Hinge

Draw-out port at upper side (Knockout hole)

– 170 –

27.5

27.5

200

Knockout positions at the upper part

Opening hole positions on ceiling

of indoor unit

 

 

 

 

 

Suction grille

Suction grille

fixing knob

 

Connection of ELBOW PIPING KIT

Connect “ELBOW PIPING KIT” sold separately to the indoor unit.

Drain pipe

109

27.5

90

160

323

Flexible hose of drain pipe (Attached to drain up kit)

Refrigerant pipe (Elbow piping kit)

155

2.Removal of side panel

After removing the side panel fixing screws (1 each at right and left), slide the side panel forward and then remove it.

Protector

Side panel

Level flap

Slide forward.

Elbow type pipe

Draw-out port

at liquid side

at upper side

 

Elbow type pipe

 

at gas side

 

Refrigerant pipe at liquid side (Elbow type pipe kit)

Refrigerant pipe at gas side (Elbow piping kit)

55 97

Drain up kit

3.

Removal of protective vinyl

 

Peel out the protective vinyl on the level flap.

4.

Removal of protector

 

Remove the protectors (2 pcs.) of the fan.

TCB-DP22CE

Refrigerant pipe and drain pipe positions

(RAV-SM801CT only)

Image 94
Contents Split Type Name 0BT-E ∗∗ 1BT-E Type Indoor unit Outdoor unitDC motor AC motor ∗∗ 1CT-EContents Installation Manual OutdoorTo Disconnect the Appliance from Main Power Supply Precautions for SafetyNew Refrigerant Air Conditioner Installation RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Installation Parts Accessory and RefrigerantRefrigerant Piping Selection of Installation Before installationObstacle at rear side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at front side Upper side is freeSerial installation at front and rear sides Installation of Outdoor UnitStandard installation Obstacle also at the upper sideFor Reference Optional Installation Parts Local ProcureRefrigerant Piping Connection Knockout of Pipe CoverRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueAir Purge EvacuatingVacuum pump Valve size How to open the valveCharge port How to wire Stripping length power cord and connecting cableElectrical Work Check and Test Operation Final Installation ChecksSelf-Diagnosis by LED Indication New tools for R410A Changes in the product and componentsNew tools for R410A Applicable to R22 model Changes Indoor RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty Shape Standard wired remote ControllerSeparate sold parts Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Advice Selection of Installation PlaceInstallation space Selection of installation place Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedure100 DimensionExternal view RAV-SM1101, 1401BTHanging down of indoor unit Installation of remote controller Sold separatelyMounting of clamp Accessory Clamp mounting Removal of air filterConcealed duct type Restriction to installationInstallation clearance Ledge ceiling concealed duct typeAIR Ducting Work Static pressure characteristics of each model103 RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct General cautions Points at installation work106 Mounting of filter and canvas for suction port Mounting of remote controllerHanging of indoor unit 107Piping and cautions Drain Piping WorkPiping material Thermal-insulating processCheck of water drain Drain-upConnection of the drain hose After electric piping workTightening connection Permissible piping length and heatFlaring dia meter size a Unit mm Tightening torque of flare pipe connectionsGas leak check Packed valve handling precautionsOpen valve fully Use a vacuum pump801, 1101, 1401 type valve at gas side For 801, 1101, 1401AT model112 113 Cabling Remote controller cablingCabling diagram 114Test RUN How to execute a test runCase of wired remote controller Before test runProcedure Description TroubleshootingConfirmation of error history Confirmation and checkAutomatic address Applicable Controls117 To incorporate a filter sold separately Setup of external static pressureWhen using wireless remote controller Short plug position CN112, CN111, CN110 from the leftTo secure better effect of heating Change of lighting time of filter sign119 Cleaning of Return grille INSTALLATION/SERVICING ToolsMaintenance Clean the Return grilles with waterPart name ’ty Shape Usage 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name122 123 Avoid installing in the following places Installation space124 Case of wireless type Height of ceilingModel name 561CT How to use attached installation pattern126 801CTPipe knockout hole Installation of hanging boltsKnockout hole of power cable take-in port Draw-out direction of pipe/cableInstallation of indoor unit Collective piping Piping/Heat insulating materialDrain up Adhesive inhibitedCase of taking pipe from the left side Connection of drain hose Thermal insulating processConnection of drain pipe 130131 Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm Outer diam. of copper pipeRefrigerant amount to be added Piping with outdoor unitOpen the valve fully Gas leak checkRemote controller wiring Be sure to connect earth wire. Grounding work133 Cable connection 134Wiring diagram 135136 137 138 Set data 0000 Case of installation to high ceiling139 Set data140 141 Removal of suction grilleTools Cleaning of air filter Accessories RBC-EXW21E 144Timer set button Operation procedureProgram button Cancel button Holiday setting indication mark146 147 148 RBC-AS21E 149AS21E 150Automatic Cool/Heat RBC-AX22CE 151Signal Receiving Part Remote Controller152 153 Operation Section Display Section154 155 How to Match the Address To Use the Remote Controller Setting to Wall, etcHow to Check the Address When a signalis correctlyreceived, Pisoundcan be heardPhenomenon Cause Measures 157Start Phenomenon Cause158 Remote controller test run setup Accessory partsRequirement for installation Multiple remote controllers How to perform cabling of the remote controllerProgram Weekly Timer 160How to install the remote sensor Accessory partsRequirement to install the remote sensor 161Accessory Installation of sensor unit162 How to set the address switch How to perform cabling of sensor unitsHow to set the room temperature sensor Slide switch164 How to set up filter sold separately of the high ceilingHow to handle the remote controller Test runTo Personnel Charged in Installation Work and Service ’ty ØM5mm x 40mm ØM4mm x 12mm Never modify or repair the productCeiling panel Flap Check after installation Installation of adjust corner cap Installation of suction grille For wireless remote controllerTCB-DP22CE 168To Disconnect the Appliance from Main Power Supply Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation 169Knockout hole Before installation170 Connection of Elbow Piping KITThermal insulating process How to install drain up kit171 Tightening connectionConnection of drain hose at drain up kit side 172Connection of drain hose at indoor unit side Piping/Heat insulating material173 Check the draining174 Use for Indoor Unit Only For Installation Professionals175 Combination List of Adapter PartsCase of 4-way Ceiling Cassette RAV-SM **0 UT-E 176Case of Concealed Duct RAV-SM **0 BT-E Setup from the remote controller at the indoor unit side Address No. setup table SW01Procedure Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 182 Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter High-Efficiency Filter183 Setup of fan when building in the filter sold separatelyDeodorant Filter, Ammonium Filter Page Memo