Balcar R410A service manual To Personnel Charged in Installation Work and Service

Page 89
• The room temperature sensors are equipped in the indoor unit and the wireless remote controller. One of two sensors works.
• The room temperature sensor is set to the indoor unit side at the shipment from the factory. To select the sensor in the remote controller, push the SENSOR button (Right figure) inside of the remote controller cover and check “Main sensor” disappears from
LCD.NOTE :
If the room temperature data from the
remote controller is not transmitted to
the unit for 10 minutes or more, the
sensor at indoor unit side is automati-
cally selected even if the sensor at the
remote controller side is selected. Fix the remote controller toward the unit as possible.
How to set the address switch
• When the multiple sensors are installed in the same room, an address can be set to prevent cross communication.
• When replacing the battery and pushing SET button, the address of the remote controller becomes [ALL] and the sensor is enabled to receive signal regardless of setting of address switch of the operation section.
• For selecting of the remote controller address, refer to Owner’s Manual.
• Change the address of the sensor by removing screws of P.C. board cover of the sensor unit. After then, fix the cover with screws using a clamp.

 

 

INSTALLATION MANUAL

To Personnel Charged in Installation Work and Service

Remote Controller Wireless Kit

 

 

MODEL : TCB-AX21U (W)-E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accessory parts

 

How to perform cabling of sensor units

 

How to set the room temperature sensor

 

 

Test run

 

Part Name

Q’ty

Part Name

Q’ty

 

 

Battery

2

Sensor unit

1

Owner’s Manual

1

 

 

 

Tapping screw

 

Connection diagram

Indoor unit

Sensor unit P.C. board

Terminal block for

CN001

remote controller

cabling

White

How to use [TEST]

1.Turn No.1 of DIP switch [S003] on sensor P.C. board from OFF to ON.

2.During the test run, all the indication lamps on LCD flash.

3.During the test run, the temperature cannot be controlled.

 

 

M4 x 16mm

2

Remote controller

 

 

1

Clamper

1

 

 

 

Remote controller

1

Fixing screw

1

holder

 

M4 x 12mm

 

 

 

• How to set the fan motor speed refer to the OWNER’S MANUAL

How to install the sensors

*The positions where the sensors can be installed are limited to the corners (A) in Fig. 1. Therefore, for installation of the sensor units, consider the direction when a panel is installed to the indoor unit.

1.Remove the suction grille.

2.Take off the screw fixing the corner cap and remove the corner cap sliding it side-ward. (Fig. 2)

Black

2P White

Connection

Connect the cables out of the sensor unit to the terminal block for remote controller cabling of the indoor unit. (There is no polarity.)

Requirement

The control by two remote controllers is enabled by installing the wireless remote controller with the wired remote controller for an indoor unit.

(Max. 2 remote controllers of wireless or wired are installable.) “2-remote controllers” controlling means that one or multiple units are operated by the multiple remote controllers.

4.After the test run, be sure to turn DIP switch 1 from ON to OFF and check the indication lamps do not flash.

Use [TEST] function only for a test run, otherwise the unit is overloaded. Fix the cover as original.

S 003

Bit 1 : OFF to ON

ON

4

3

2

1

Sensor

P.C. board

Corner cap

Cover

– 165 –

Fig. 1

Drain pipe side

 

of indoor unit

Electric parts box

 

of indoor unit

 

Fig. 2

Corner cap

 

Screw

 

Refrigerant pipe side of indoor unit

Sensor unit installing position A (Right side of electric parts box)

Ceiling panel

Slid

Corner cap

NOTES :

1.Upon confirmation of the terminal numbers of the indoor unit, connect the remote controller cables without miscabling.

(If applied AC 220/230/240 Volt, damage the unit.)

2.The multiple wireless remote controller kits cannot concurrently be used for an indoor unit.

3.When installing simultaneously the wireless remote controller with the wired remote controller, set one of them as the sub remote controller.

When setting the wired remote controller as the sub, exchange the address connector at the rear of P.C. board of wired remote controller from master to sub remote controller.

When setting the wireless remote controller as the sub, turn No.3 of DIP switch [S003] on P.C. board of wireless remote controller sensor unit from OFF to ON.

Display of Address

Address

Address

Address

remote

 

 

 

 

 

 

 

controller

 

 

 

 

 

 

 

address

 

 

 

 

 

 

 

 

 

4–6

1–3

4–6

1–3

4–6

1–3

Address

* Address switch

S001

Address select

S001

Address select

S001

Address select

switch

3.The thermal insulation material is stuffed in the square hole provided to pass through cables of the panel, so take off it once and pass the cable out of the sensor of wireless remote controller through the grille. Using a clamp, fix the cable with screws and then be sure to stuff again the removed thermal insulation material as original. (Fig. 3)

If the thermal insulation material is not stuffed, dewing may happen.

To operate an indoor unit by 2 remote controllers

*The indoor unit is operated if either wireless or wired remote controller is set as master or sub remote controller.

(Total cable length: Within 400m)

Wireless

Wired

remote controller kit

remote controller

(Master)

(Sub)

position of

of sensor unit

 

3

2

1

 

 

3

2

1

 

3

2

1

 

can be set any

 

 

 

 

 

sensor

 

6

5

4

Address

 

6

5

4

Address

6

5

4

Address

position.

S002

 

 

 

 

 

S002

 

 

 

 

 

 

 

S002

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Slide switch

• Check the slide switch in the battery box of the remote controller is

set to [S] / [A] at shipment from the factory.

Fig. 3

Sensor unit

CN1 (Sold separately) 1 2

1 2

(Sold separately)

Do not change the setting.

Remove the thermal insulation material, fix the cable with screws using a clamp, and put in the thermal insulation material again.

Terminal block for remote controller cable

Earth

Remote controller cable (Procured locally)

(0.5 to 2mm²)

Indoor unit

 

 

Select of operation mode

A

H

C

S K N

A H C

 

 

 

 

 

Set to A.

 

 

 

 

 

Select of flap indication

S

K

N

 

 

Set to S.

 

 

 

 

 

Self-diagnosis table and measures

How to handle the remote contr oller

In case using remote controller mounting to the wall, etc.

Check a signal is received correctly by pushing button at the position to be fixed.

Put on.

Mounting screw

1

Truss tapping

 

4 x 16

Push.

 

2

• To take off remote controller, pull it toward you.

Replacement of battery

1.Holding the both ends of the cover and remove it by sliding downward.

2.Correctly insert 2 AAA alkali batteries matching + and - polarities with indications.

3.Push SET button with something tipped and attach the cover.

Cover

RESET button

 

4.After cabling according to “How to perform cabling of sensor units”, remain the cable length enough to remove the sensor unit and fix it with screws using a clamp. (Fig. 3)

5.Install the sensor units to the panel. In this time, slide the panel so that the hooks are fit in completely at 3 positions.

And also be careful not to pinch the cable. (Fig. 4)

Fig. 4

NOTES :

1.Avoid to twist the cables of the operation section with cables of the power supply, etc. It causes a malfunction.

2.When noise is contained to the power supply of the indoor unit, counter measures such as mounting the noise filter is necessary.

To operate a group control of multiple indoor units by 2 remote controllers

*Master and Sub remote controllers are operable even if they are installed to any indoor unit.

(Total cable length: Within 200m)

 

Wireless

 

 

Wired

 

remote controller kit

 

remote controller

(Sold

(Master)

 

 

(Sub)

 

separately)

CN1

Remote controller inter-unit

(Sold

Sensor

1 2

cable for group control

1 2

separately)

 

(Procured locally)

 

 

unit

 

 

 

 

 

 

(0.5 to 2mm²)

 

 

 

 

 

 

 

Terminal block

 

 

 

 

for remote

 

 

 

 

 

 

controller

Indoor unit

Indoor unit Indoor unit Indoor unit

cable

 

No.1

No.2

No.3

No.N

 

 

 

 

Earth

Earth

Earth

Earth

 

Lamp indication

Cause

Measures

 

Power supply is not

Check cable

 

turned on.

connection

No indication even if

Miscabling between

and correct it.

sensor unit and indoor

 

the remote controller

 

is operated.

unit

 

 

Defective connection

 

 

between sensor unit

 

 

and indoor unit

 

 

Miscabling or defective

 

 

connection between

 

 

indoor and outdoor

 

 

units

 

 

Protective device of

Check

Flashes alternatively

outdoor unit works.

outdoor unit.

 

 

 

Protective device of

Check

Flashes alternatively

indoor unit works.

indoor unit.

 

 

Lamp indication of sensor

: Goes off

: Flash (0.5-sec. interval)

Cautions for installation of the remote controller

To operate the remote controller by fixing it to the wall, etc. with a remote controller holder, turn on the fluorescent lamp, operate the remote controller at the position to be fixed, check the air condi- tioner normally operates, and then mount it.

When the room temperature is sensed by the remote controller, mount the remote controller paying attention to the following items.

Place not exposed directly to cold or hot wind.

Place not exposed directly to the sunlight.

Other places where the remote controller is not influenced.

Explanation to customers

Hand over the “Owner’s Manual” and “Installation Manuals” to the customer after installation works.

Explain usage and maintenance of the remote controller according to “Owner’s Manual”.

TCB-AX21U (W)-E

85464359426000 (EN)

Image 89
Contents Split Type DC motor AC motor Type Indoor unit Outdoor unitName 0BT-E ∗∗ 1BT-E ∗∗ 1CT-EContents Outdoor Installation ManualNew Refrigerant Air Conditioner Installation Precautions for SafetyTo Disconnect the Appliance from Main Power Supply RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-ERefrigerant Piping Accessory and RefrigerantAccessory and Installation Parts Before installation Selection of InstallationNecessary Space for Installation Installation PlaceObstacle at rear side Upper side is free Obstacle at front side Upper side is freeStandard installation Installation of Outdoor UnitSerial installation at front and rear sides Obstacle also at the upper sideRefrigerant Piping Connection Optional Installation Parts Local ProcureFor Reference Knockout of Pipe CoverPipe Forming/End Positioning Refrigerant PipingOuter dia. of copper pipe Tightening torque Tightening of Connecting PartVacuum pump EvacuatingAir Purge Charge port How to open the valveValve size Electrical Work Stripping length power cord and connecting cableHow to wire Self-Diagnosis by LED Indication Final Installation ChecksCheck and Test Operation New tools for R410A Applicable to R22 model Changes Changes in the product and componentsNew tools for R410A Indoor Separate sold parts Part name ’ty Shape Standard wired remote ControllerRAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Installation space Selection of installation place Selection of Installation PlaceAdvice Secure the space required to installation and servicingInstallation procedure Installation of Indoor UnitExternal view Dimension100 RAV-SM1101, 1401BTMounting of clamp Accessory Installation of remote controller Sold separatelyHanging down of indoor unit Clamp mounting Removal of air filterInstallation clearance Restriction to installationConcealed duct type Ledge ceiling concealed duct type103 Static pressure characteristics of each modelAIR Ducting Work RAV-SM1401BT Round duct RAV-SM1101BT Round ductConnecting method of the duct 106 Points at installation workGeneral cautions Hanging of indoor unit Mounting of remote controllerMounting of filter and canvas for suction port 107Piping material Drain Piping WorkPiping and cautions Thermal-insulating processConnection of the drain hose Drain-upCheck of water drain After electric piping workFlaring dia meter size a Unit mm Permissible piping length and heatTightening connection Tightening torque of flare pipe connectionsOpen valve fully Packed valve handling precautionsGas leak check Use a vacuum pump112 For 801, 1101, 1401AT model801, 1101, 1401 type valve at gas side 113 Cabling diagram Remote controller cablingCabling 114Case of wired remote controller How to execute a test runTest RUN Before test runConfirmation of error history TroubleshootingProcedure Description Confirmation and check117 Applicable ControlsAutomatic address When using wireless remote controller Setup of external static pressureTo incorporate a filter sold separately Short plug position CN112, CN111, CN110 from the left119 Change of lighting time of filter signTo secure better effect of heating Maintenance INSTALLATION/SERVICING ToolsCleaning of Return grille Clean the Return grilles with waterRAV-SM561, 801CT-E RAV-SM1101, 1401CT-E 121Part name ’ty Shape Usage Part name122 123 124 Installation spaceAvoid installing in the following places Height of ceiling Case of wireless type126 How to use attached installation patternModel name 561CT 801CTKnockout hole of power cable take-in port Installation of hanging boltsPipe knockout hole Draw-out direction of pipe/cableInstallation of indoor unit Drain up Piping/Heat insulating materialCollective piping Adhesive inhibitedConnection of drain pipe Connection of drain hose Thermal insulating processCase of taking pipe from the left side 130Flaring diam. meter size a Unit mm Refrigerant Piping and Evacuating131 Outer diam. of copper pipeOpen the valve fully Piping with outdoor unitRefrigerant amount to be added Gas leak check133 Be sure to connect earth wire. Grounding workRemote controller wiring 134 Cable connection135 Wiring diagram136 137 138 139 Case of installation to high ceilingSet data 0000 Set data140 Tools Removal of suction grille141 Cleaning of air filter Accessories 144 RBC-EXW21EProgram button Cancel button Operation procedureTimer set button Holiday setting indication mark146 147 148 149 RBC-AS21EAutomatic Cool/Heat 150AS21E 151 RBC-AX22CE152 Remote ControllerSignal Receiving Part Operation Section Display Section 153154 155 How to Check the Address To Use the Remote Controller Setting to Wall, etcHow to Match the Address When a signalis correctlyreceived, Pisoundcan be heardStart 157Phenomenon Cause Measures Phenomenon Cause158 Requirement for installation Multiple remote controllers Accessory partsRemote controller test run setup How to perform cabling of the remote controller160 Program Weekly TimerRequirement to install the remote sensor Accessory partsHow to install the remote sensor 161162 Installation of sensor unitAccessory How to set the room temperature sensor How to perform cabling of sensor unitsHow to set the address switch Slide switchHow to handle the remote controller How to set up filter sold separately of the high ceiling164 Test runTo Personnel Charged in Installation Work and Service Ceiling panel Never modify or repair the product’ty ØM5mm x 40mm ØM4mm x 12mm FlapInstallation of suction grille Installation of adjust corner capCheck after installation For wireless remote controller168 TCB-DP22CENew Refrigerant Air Conditioner Installation Connect the connecting cable correctlyTo Disconnect the Appliance from Main Power Supply 169170 Before installationKnockout hole Connection of Elbow Piping KIT171 How to install drain up kitThermal insulating process Tightening connectionConnection of drain hose at indoor unit side 172Connection of drain hose at drain up kit side Piping/Heat insulating materialCheck the draining 173174 175 For Installation ProfessionalsUse for Indoor Unit Only Combination List of Adapter PartsCase of Concealed Duct RAV-SM **0 BT-E 176Case of 4-way Ceiling Cassette RAV-SM **0 UT-E Procedure Address No. setup table SW01Setup from the remote controller at the indoor unit side Setup by the switch on the adapter P.C. boardTo Customers 178179 TCB-KP12CE TCB-KP22CE180 Parts List181 Setup of fan when building in the high-efficiency filter Installation of high-efficiency filter182 High-Efficiency FilterDeodorant Filter, Ammonium Filter Setup of fan when building in the filter sold separately183 Page Memo