Balcar R410A service manual Final Installation Checks, Check and Test Operation

Page 16

RAV-SP1100, 1400AT-E

RAV-SM1100, 1400AT-E

7 FINAL INSTALLATION CHECKS

Check and Test Operation

For R410A, use the leak detector exclusively manufactured for HFC refrigerant (R410A, R134a, etc.).

*The conventional leak detector for HCFC refrigerant (R22, etc.) cannot be used because its sensitivity for HFC refrigerant lowers to approx. 1/40.

Pressure of R410A is approx. 1.6 times higher than that of R22.

If installation work is incompletely finished, a gas leakage may occur when pressure rises during operation. Therefore, be sure to test the piping connections for leakage.

Check gas leakage at the flare nut connections, valve stem cap connections and service port cap fittings with a leak detector or soap water.

CAUTION

When the remote controller is used for the first time, it accepts an operation approx. 5 minutes after the power supply has been turned on.

It is not a trouble, but is because the setup of the remote controller is being checked.

For the second power-ON time and after, approx. 1 munute is required to start the operation by the remote controller.

Useful Functions

Self-Diagnosis by LED Indication

In addition to the code checking by remote controller of the indoor unit, troubles of the outdoor unit can be diag- nosed by LED indications on the cycle control P.C. board of the outdoor unit. Utilize them for various checks. For the check by remote controller of the indoor unit, refer to the Installation Manual of the indoor unit.

Before a check, confirm each bit of the DIP switch SW800 is set to OFF position.

LED indication and code checking

 

Cycle control P.C. board

 

 

 

 

 

LED indication

 

LED indication

Cause

 

 

 

 

 

 

 

D800

D801

D802

D803

 

 

 

 

 

 

 

 

 

¡

 

l

l

l

Heat exchanger sensor (TE) error

 

 

 

 

 

 

 

 

l

 

l

¡

l

Suction sensor (TS) error

 

 

 

 

 

 

 

 

¡

 

¡

l

l

Discharge sensor (TD) error

 

 

 

 

 

 

 

D800 ¡ : Red

l

 

¡

l

¡

High-pressure protection error

 

 

 

 

 

 

D801 ¡ : Yellow

l

 

¡

l

l

Outdoor temperature sensor (TO) error

D802 ¡ : Yellow

 

 

 

 

 

 

¡

 

¡

¡

l

DC outside fan error

D803 ¡ : Yellow

 

 

 

 

 

 

 

¡

 

l

l

¡

Communication error between IPDU (Abnormal stop)

 

 

 

 

 

 

 

 

 

¥ : Rapid flash

l

 

¡

l

¡

High-pressure release operation

l : Go off

 

 

 

 

 

 

l

 

¡

¡

l

Discharge temp. error

¡ : Go on

 

 

 

 

 

 

 

¡

 

¡

l

¡

EEPROM error

 

 

 

 

 

 

 

 

 

 

l

 

l

¡

¡

Communication error between IPDU (No abnormal stop)

 

 

 

 

 

 

 

 

¥

 

l

l

l

G-Tr short-circuit protection

 

 

 

 

 

 

 

 

l

 

¥

l

l

Detect circuit error

 

 

 

 

 

 

 

 

¥

 

¥

l

l

Current sensor error

 

 

 

 

 

 

 

 

l

 

l

¥

l

Comp. lock error

 

 

 

 

 

 

 

 

¥

 

l

¥

l

Comp. break down

 

 

 

 

 

 

 

– 30 –

Image 16
Contents Split Type Type Indoor unit Outdoor unit DC motor AC motorName 0BT-E ∗∗ 1BT-E ∗∗ 1CT-EContents Installation Manual OutdoorPrecautions for Safety New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Installation Parts Accessory and RefrigerantRefrigerant Piping Selection of Installation Before installationInstallation Place Necessary Space for InstallationObstacle at rear side Upper side is free Obstacle at front side Upper side is freeInstallation of Outdoor Unit Standard installationSerial installation at front and rear sides Obstacle also at the upper sideOptional Installation Parts Local Procure Refrigerant Piping ConnectionFor Reference Knockout of Pipe CoverRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueAir Purge EvacuatingVacuum pump Valve size How to open the valveCharge port How to wire Stripping length power cord and connecting cableElectrical Work Check and Test Operation Final Installation ChecksSelf-Diagnosis by LED Indication New tools for R410A Changes in the product and componentsNew tools for R410A Applicable to R22 model Changes Indoor Part name ’ty Shape Standard wired remote Controller Separate sold partsRAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Selection of Installation Place Installation space Selection of installation placeAdvice Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedureDimension External view100 RAV-SM1101, 1401BTInstallation of remote controller Sold separately Mounting of clamp AccessoryHanging down of indoor unit Clamp mounting Removal of air filterRestriction to installation Installation clearanceConcealed duct type Ledge ceiling concealed duct typeAIR Ducting Work Static pressure characteristics of each model103 RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct General cautions Points at installation work106 Mounting of remote controller Hanging of indoor unitMounting of filter and canvas for suction port 107Drain Piping Work Piping materialPiping and cautions Thermal-insulating processDrain-up Connection of the drain hoseCheck of water drain After electric piping workPermissible piping length and heat Flaring dia meter size a Unit mmTightening connection Tightening torque of flare pipe connectionsPacked valve handling precautions Open valve fullyGas leak check Use a vacuum pump801, 1101, 1401 type valve at gas side For 801, 1101, 1401AT model112 113 Remote controller cabling Cabling diagramCabling 114How to execute a test run Case of wired remote controllerTest RUN Before test runTroubleshooting Confirmation of error historyProcedure Description Confirmation and checkAutomatic address Applicable Controls117 Setup of external static pressure When using wireless remote controllerTo incorporate a filter sold separately Short plug position CN112, CN111, CN110 from the leftTo secure better effect of heating Change of lighting time of filter sign119 INSTALLATION/SERVICING Tools MaintenanceCleaning of Return grille Clean the Return grilles with water121 RAV-SM561, 801CT-E RAV-SM1101, 1401CT-EPart name ’ty Shape Usage Part name122 123 Avoid installing in the following places Installation space124 Case of wireless type Height of ceilingHow to use attached installation pattern 126Model name 561CT 801CTInstallation of hanging bolts Knockout hole of power cable take-in portPipe knockout hole Draw-out direction of pipe/cableInstallation of indoor unit Piping/Heat insulating material Drain upCollective piping Adhesive inhibitedConnection of drain hose Thermal insulating process Connection of drain pipeCase of taking pipe from the left side 130Refrigerant Piping and Evacuating Flaring diam. meter size a Unit mm131 Outer diam. of copper pipePiping with outdoor unit Open the valve fullyRefrigerant amount to be added Gas leak checkRemote controller wiring Be sure to connect earth wire. Grounding work133 Cable connection 134Wiring diagram 135136 137 138 Case of installation to high ceiling 139Set data 0000 Set data140 141 Removal of suction grilleTools Cleaning of air filter Accessories RBC-EXW21E 144Operation procedure Program button Cancel buttonTimer set button Holiday setting indication mark146 147 148 RBC-AS21E 149AS21E 150Automatic Cool/Heat RBC-AX22CE 151Signal Receiving Part Remote Controller152 153 Operation Section Display Section154 155 To Use the Remote Controller Setting to Wall, etc How to Check the AddressHow to Match the Address When a signalis correctlyreceived, Pisoundcan be heard157 StartPhenomenon Cause Measures Phenomenon Cause158 Accessory parts Requirement for installation Multiple remote controllersRemote controller test run setup How to perform cabling of the remote controllerProgram Weekly Timer 160Accessory parts Requirement to install the remote sensorHow to install the remote sensor 161Accessory Installation of sensor unit162 How to perform cabling of sensor units How to set the room temperature sensorHow to set the address switch Slide switchHow to set up filter sold separately of the high ceiling How to handle the remote controller164 Test runTo Personnel Charged in Installation Work and Service Never modify or repair the product Ceiling panel’ty ØM5mm x 40mm ØM4mm x 12mm FlapInstallation of adjust corner cap Installation of suction grilleCheck after installation For wireless remote controllerTCB-DP22CE 168Connect the connecting cable correctly New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply 169Before installation 170Knockout hole Connection of Elbow Piping KITHow to install drain up kit 171Thermal insulating process Tightening connection172 Connection of drain hose at indoor unit sideConnection of drain hose at drain up kit side Piping/Heat insulating material173 Check the draining174 For Installation Professionals 175Use for Indoor Unit Only Combination List of Adapter PartsCase of 4-way Ceiling Cassette RAV-SM **0 UT-E 176Case of Concealed Duct RAV-SM **0 BT-E Address No. setup table SW01 ProcedureSetup from the remote controller at the indoor unit side Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 Installation of high-efficiency filter Setup of fan when building in the high-efficiency filter182 High-Efficiency Filter183 Setup of fan when building in the filter sold separatelyDeodorant Filter, Ammonium Filter Page Memo