Balcar R410A service manual 176, Case of 4-way Ceiling Cassette RAV-SM **0 UT-E

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Installation Procedure

For installation of the adapter P.C. board and removal of the relay cable, be sure to wait for a while (approx. 1 minute) after turning off the power supplies of the air conditioner and the collective control remote controller. If not doing so, the adapter P.C. board may be damaged.

In case of 4-way Ceiling Cassette (RAV-SM **0 UT-E)

No.

Procedure

 

 

1

Using the spacer (C), install the adapter P.C. board to the position of the electric parts box of the indoor unit.

 

 

2

Using the 2 pcs. Ø 4 x 14 tapping tight screws, install X, Y relay terminal block to the position of the electric parts box.

• When tightening the screws, be sure not to damage the cable.

3Using 2 pcs. Ø4 x 6 tapping screws, install the transformer box storing the transformer to the position at side of the bell mouth.

4Using the relay cable (A), connect the X, Y relay terminal block with CN03 (Red) of the adapter P.C. board, and remote controller terminal block (A, B) with CN02 (Blue) of the adapter P.C. board using the relay cable (B), respectively.

Perform cabling between the yellow connector of the transformer and CN309 of the adapter P.C. board, and between white connector to CN01 of the adapter P.C. board, respectively.

Details

In case of Concealed Duct (RAV-SM **0 BT-E)

No.

Procedure

1Using the spacer (A) and (B), install the adapter P.C. board to the position of the electric parts box.

2Using the 2 pcs. Ø4 x 14 tapping tight screws, install X, Y relay terminal block to the position of the electric parts box of the indoor unit.

• When tightening the screws, be sure not to damage the cable.

3

Using 2 pcs. Ø3 x 6 B-tight screws, install the transformer to the position of the electric parts box of the indoor unit.

4Using the relay cable (A), connect the X, Y relay terminal block with CN03 (Red) on the adapter P.C. board, and remote controller terminal block (A, B) with CN02 (Blue) on the adapter P.C. board using the relay cable (B), respectively.

Perform cabling between the yellow connector of the transformer and CN309 on the indoor P.C.board, and between white connector and CN01 on the adapter P.C. board, respectively.

Details

Adapter TCB-PCNT20E sold separately

A, B terminal block for remote controller

– 176 –

Adapter TCB-PCNT20E sold separately

Relay cable (A)

Spacer (C)

Transformer cover

CAUTION :

Be sure that lead wire of the transformer

is not caught in between the transformer cover and the transformer base.

Transformer base

Relay cable (A)

X, Y relay terminal block

Indoor P.C. board

Network adapter

X, Y relay terminal block

P.C. board

 

CN02

(Blue)CN03 (Red)

CN309

CN01

(Yellow)

(White)

Spacer (C)

Spacer (C)

Relay cable (B)

Indoor P.C. board

A, B terminal block for remote controller

Transformer box

*To install the adapter P.C. board to the electric parts box, put 3 pcs. spacer (C) into the hole of the P.C. board.

*After connection of the relay cables (A) and (B), fix them along the neighboring cables with bundling band so that cables are not caught.

 

CN309 (Yellow)

 

CN03

 

(Red)

CN02

38001

(Blue)

 

 

CN01 (White)

Relay cable (B)

Network adapter P.C. board

Spacer (A) 2 pcs.

Transformer for network adapters

Spacer (B) 1 pc.

Relay cable (A): Connection between X, Y terminal block and CN03 on the adapter P.C. board

Relay cable (B): Connection between terminal block of the remote controller and CN02 on the adapter P.C. board

*To install the adapter P.C. board to the electric parts box, put 2 pcs. spacers (A) into the hole of the P.C.board (At upper side and at lower right side of the P.C.board), and install one of them to the electric parts box

(At lower left side of the P.C.board) using the board installing spacer (B) of a type which pinches the P.C.board.

*After connection of the relay cables (A) and (B), fix them along the neighboring cables with bundling band so that cables are not caught.

TCB-PCNT20E

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Contents Split Type Type Indoor unit Outdoor unit DC motor AC motorName 0BT-E ∗∗ 1BT-E ∗∗ 1CT-EContents Installation Manual OutdoorPrecautions for Safety New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Installation Parts Accessory and RefrigerantRefrigerant Piping Selection of Installation Before installationInstallation Place Necessary Space for InstallationObstacle at rear side Upper side is free Obstacle at front side Upper side is freeInstallation of Outdoor Unit Standard installationSerial installation at front and rear sides Obstacle also at the upper sideOptional Installation Parts Local Procure Refrigerant Piping ConnectionFor Reference Knockout of Pipe CoverRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueAir Purge EvacuatingVacuum pump Valve size How to open the valveCharge port How to wire Stripping length power cord and connecting cableElectrical Work Check and Test Operation Final Installation ChecksSelf-Diagnosis by LED Indication New tools for R410A Changes in the product and componentsNew tools for R410A Applicable to R22 model Changes Indoor Part name ’ty Shape Standard wired remote Controller Separate sold partsRAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Selection of Installation Place Installation space Selection of installation placeAdvice Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedureDimension External view100 RAV-SM1101, 1401BTInstallation of remote controller Sold separately Mounting of clamp AccessoryHanging down of indoor unit Clamp mounting Removal of air filterRestriction to installation Installation clearanceConcealed duct type Ledge ceiling concealed duct typeAIR Ducting Work Static pressure characteristics of each model103 RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct General cautions Points at installation work106 Mounting of remote controller Hanging of indoor unitMounting of filter and canvas for suction port 107Drain Piping Work Piping materialPiping and cautions Thermal-insulating processDrain-up Connection of the drain hoseCheck of water drain After electric piping workPermissible piping length and heat Flaring dia meter size a Unit mmTightening connection Tightening torque of flare pipe connectionsPacked valve handling precautions Open valve fullyGas leak check Use a vacuum pump801, 1101, 1401 type valve at gas side For 801, 1101, 1401AT model112 113 Remote controller cabling Cabling diagramCabling 114How to execute a test run Case of wired remote controllerTest RUN Before test runTroubleshooting Confirmation of error historyProcedure Description Confirmation and checkAutomatic address Applicable Controls117 Setup of external static pressure When using wireless remote controllerTo incorporate a filter sold separately Short plug position CN112, CN111, CN110 from the leftTo secure better effect of heating Change of lighting time of filter sign119 INSTALLATION/SERVICING Tools MaintenanceCleaning of Return grille Clean the Return grilles with water121 RAV-SM561, 801CT-E RAV-SM1101, 1401CT-EPart name ’ty Shape Usage Part name122 123 Avoid installing in the following places Installation space124 Case of wireless type Height of ceilingHow to use attached installation pattern 126Model name 561CT 801CTInstallation of hanging bolts Knockout hole of power cable take-in portPipe knockout hole Draw-out direction of pipe/cableInstallation of indoor unit Piping/Heat insulating material Drain upCollective piping Adhesive inhibitedConnection of drain hose Thermal insulating process Connection of drain pipeCase of taking pipe from the left side 130Refrigerant Piping and Evacuating Flaring diam. meter size a Unit mm131 Outer diam. of copper pipePiping with outdoor unit Open the valve fullyRefrigerant amount to be added Gas leak checkRemote controller wiring Be sure to connect earth wire. Grounding work133 Cable connection 134Wiring diagram 135136 137 138 Case of installation to high ceiling 139Set data 0000 Set data140 141 Removal of suction grilleTools Cleaning of air filter Accessories RBC-EXW21E 144Operation procedure Program button Cancel buttonTimer set button Holiday setting indication mark146 147 148 RBC-AS21E 149AS21E 150Automatic Cool/Heat RBC-AX22CE 151Signal Receiving Part Remote Controller152 153 Operation Section Display Section154 155 To Use the Remote Controller Setting to Wall, etc How to Check the AddressHow to Match the Address When a signalis correctlyreceived, Pisoundcan be heard157 StartPhenomenon Cause Measures Phenomenon Cause158 Accessory parts Requirement for installation Multiple remote controllersRemote controller test run setup How to perform cabling of the remote controllerProgram Weekly Timer 160Accessory parts Requirement to install the remote sensorHow to install the remote sensor 161Accessory Installation of sensor unit162 How to perform cabling of sensor units How to set the room temperature sensorHow to set the address switch Slide switchHow to set up filter sold separately of the high ceiling How to handle the remote controller164 Test runTo Personnel Charged in Installation Work and Service Never modify or repair the product Ceiling panel’ty ØM5mm x 40mm ØM4mm x 12mm FlapInstallation of adjust corner cap Installation of suction grilleCheck after installation For wireless remote controllerTCB-DP22CE 168Connect the connecting cable correctly New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply 169Before installation 170Knockout hole Connection of Elbow Piping KITHow to install drain up kit 171Thermal insulating process Tightening connection172 Connection of drain hose at indoor unit sideConnection of drain hose at drain up kit side Piping/Heat insulating material173 Check the draining174 For Installation Professionals 175Use for Indoor Unit Only Combination List of Adapter PartsCase of 4-way Ceiling Cassette RAV-SM **0 UT-E 176Case of Concealed Duct RAV-SM **0 BT-E Address No. setup table SW01 ProcedureSetup from the remote controller at the indoor unit side Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 Installation of high-efficiency filter Setup of fan when building in the high-efficiency filter182 High-Efficiency Filter183 Setup of fan when building in the filter sold separatelyDeodorant Filter, Ammonium Filter Page Memo