Balcar R410A service manual How to open the valve, Valve size, Charge port

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RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E

Compound pressure gauge

–101kPa (–76cmHg)

Handle Lo

Charge hose (For R410A only)

Service port

(Valve core (Setting pin))

Packed valve at gas side

Pressure gauge

Manifold valve

Handle Hi

(Keep fully closed)

Charge hose (For R410A only)

Vacuum pump adapter

for counter-flow prevention (For R410A only)

Vacuum pump

Handle position

Handle

Closed completely

Opened fully

*1. Use the vacuum pump, vacuum pump adapters,

and gauge manifold referring to the manuals attached to each tool before using them. For the vacuum pump, check oil is filled up to the specified line of the oil gauge.

How to open the valve

Valve unit

Handle

Pull out the handle and using cutting pliers, etc. turn it counterclockwise by 90˚. (Open fully)

Charge port

Flare nut

Valve unit

Push in handle.

Charge port

Flare nut

*2. While the air is purged, check again that the connecting port of charge hose, which has a projection to push the valve core, is firmly con- nected to the charge port.

Valve handling precautions

Open the valve stem or the handle until it strikes the stopper. It is unnecessary to apply further force.

Securely tighten the cap with a torque wrench.

Cap tightening torque

 

 

Ø6.4

14 to 18N•m (1.4 to 1.8kgf•m)

 

 

 

 

Valve size

 

Ø9.5

33 to 42N•m (3.3 to 4.2kgf•m)

 

 

 

 

Ø12.7

33 to 42N•m (3.3 to 4.2kgf•m)

 

 

 

 

 

 

 

 

Ø15.9

20 to 25N•m (2.0 to 2.5kgf•m)

 

 

 

 

Charge port

 

14 to 18N•m (1.4 to 1.8kgf•m)

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Image 14
Contents Split Type Name 0BT-E ∗∗ 1BT-E Type Indoor unit Outdoor unitDC motor AC motor ∗∗ 1CT-EContents Installation Manual OutdoorTo Disconnect the Appliance from Main Power Supply Precautions for SafetyNew Refrigerant Air Conditioner Installation RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-ERefrigerant Piping Accessory and RefrigerantAccessory and Installation Parts Selection of Installation Before installationObstacle at rear side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at front side Upper side is freeSerial installation at front and rear sides Installation of Outdoor UnitStandard installation Obstacle also at the upper sideFor Reference Optional Installation Parts Local ProcureRefrigerant Piping Connection Knockout of Pipe Cover Refrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueVacuum pump EvacuatingAir Purge Charge port How to open the valveValve size Electrical Work Stripping length power cord and connecting cableHow to wire Self-Diagnosis by LED Indication Final Installation ChecksCheck and Test Operation New tools for R410A Applicable to R22 model Changes Changes in the product and componentsNew tools for R410A Indoor RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty Shape Standard wired remote ControllerSeparate sold parts Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Advice Selection of Installation PlaceInstallation space Selection of installation place Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedure100 DimensionExternal view RAV-SM1101, 1401BTHanging down of indoor unit Installation of remote controller Sold separatelyMounting of clamp Accessory Clamp mounting Removal of air filterConcealed duct type Restriction to installationInstallation clearance Ledge ceiling concealed duct type103 Static pressure characteristics of each modelAIR Ducting Work RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct 106 Points at installation workGeneral cautions Mounting of filter and canvas for suction port Mounting of remote controllerHanging of indoor unit 107Piping and cautions Drain Piping WorkPiping material Thermal-insulating processCheck of water drain Drain-upConnection of the drain hose After electric piping workTightening connection Permissible piping length and heatFlaring dia meter size a Unit mm Tightening torque of flare pipe connectionsGas leak check Packed valve handling precautionsOpen valve fully Use a vacuum pump112 For 801, 1101, 1401AT model801, 1101, 1401 type valve at gas side 113 Cabling Remote controller cablingCabling diagram 114Test RUN How to execute a test runCase of wired remote controller Before test runProcedure Description TroubleshootingConfirmation of error history Confirmation and check117 Applicable ControlsAutomatic address To incorporate a filter sold separately Setup of external static pressureWhen using wireless remote controller Short plug position CN112, CN111, CN110 from the left119 Change of lighting time of filter signTo secure better effect of heating Cleaning of Return grille INSTALLATION/SERVICING ToolsMaintenance Clean the Return grilles with waterPart name ’ty Shape Usage 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name122 123 124 Installation spaceAvoid installing in the following places Case of wireless type Height of ceilingModel name 561CT How to use attached installation pattern126 801CTPipe knockout hole Installation of hanging boltsKnockout hole of power cable take-in port Draw-out direction of pipe/cableInstallation of indoor unit Collective piping Piping/Heat insulating materialDrain up Adhesive inhibitedCase of taking pipe from the left side Connection of drain hose Thermal insulating processConnection of drain pipe 130131 Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm Outer diam. of copper pipeRefrigerant amount to be added Piping with outdoor unitOpen the valve fully Gas leak check133 Be sure to connect earth wire. Grounding workRemote controller wiring Cable connection 134Wiring diagram 135136 137 138 Set data 0000 Case of installation to high ceiling139 Set data140 Tools Removal of suction grille141 Cleaning of air filter Accessories RBC-EXW21E 144Timer set button Operation procedureProgram button Cancel button Holiday setting indication mark146 147 148 RBC-AS21E 149Automatic Cool/Heat 150AS21E RBC-AX22CE 151152 Remote ControllerSignal Receiving Part 153 Operation Section Display Section154 155 How to Match the Address To Use the Remote Controller Setting to Wall, etcHow to Check the Address When a signalis correctlyreceived, Pisoundcan be heardPhenomenon Cause Measures 157Start Phenomenon Cause158 Remote controller test run setup Accessory partsRequirement for installation Multiple remote controllers How to perform cabling of the remote controllerProgram Weekly Timer 160How to install the remote sensor Accessory partsRequirement to install the remote sensor 161162 Installation of sensor unitAccessory How to set the address switch How to perform cabling of sensor unitsHow to set the room temperature sensor Slide switch164 How to set up filter sold separately of the high ceilingHow to handle the remote controller Test runTo Personnel Charged in Installation Work and Service ’ty ØM5mm x 40mm ØM4mm x 12mm Never modify or repair the productCeiling panel FlapCheck after installation Installation of adjust corner capInstallation of suction grille For wireless remote controllerTCB-DP22CE 168To Disconnect the Appliance from Main Power Supply Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation 169Knockout hole Before installation170 Connection of Elbow Piping KITThermal insulating process How to install drain up kit171 Tightening connectionConnection of drain hose at drain up kit side 172Connection of drain hose at indoor unit side Piping/Heat insulating material173 Check the draining174 Use for Indoor Unit Only For Installation Professionals175 Combination List of Adapter PartsCase of Concealed Duct RAV-SM **0 BT-E 176Case of 4-way Ceiling Cassette RAV-SM **0 UT-E Setup from the remote controller at the indoor unit side Address No. setup table SW01Procedure Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 182 Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter High-Efficiency FilterDeodorant Filter, Ammonium Filter Setup of fan when building in the filter sold separately183 Page Memo