Balcar R410A 172, Connection of drain hose at indoor unit side, Piping/Heat insulating material

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4 DRAIN PIPING WORK

Connection of drain hose at indoor unit side

1.

Insert the drain hose attached to the indoor unit into

 

the drain pipe connecting port of the indoor unit’s

 

and into the drain pipe connecting port of the drain

 

up kit’s drain pan.

 

In this time, insert the drain hose until it strikes on

 

the connecting port of the drain pipe.

2.

Align the hose band attached to the indoor unit with

 

the end of pipe connecting port, and then tighten it

Connection of drain hose at drain up kit side

1.

Insert the drain hose attached to the drain up kit

 

into the connecting port of drain pipes at the upper

 

side of the drain up kit.

2.

Align the hose band attached to the drain up kit with

 

the end of pipe connecting port, and then tighten it

 

firmly.

3.

Fit the drain connecting thermal insulator attached

 

to the drain up kit to sheet metal at the upper side

CAUTION

Following the Installation Manual, perform the drain piping work so that water is properly drained, and apply a heat insulation so as not to cause a dew. Inappropriate piping work may result in water leakage in the room and wet of furniture.

Piping/Heat insulating material

Require the following materials for piping and heat insulating at site.

Piping

Hard vinyl chloride pipe VP25

(Outer dia. : Ø32mm)

 

 

 

Heat insulator

Foam polyethylene :

Thickness 10mm or more

 

 

 

firmly.

of the drain up kit, and then lap it covering the drain

REQUIREMENT

– 172

3. Cut off (to 160 × 200) the thermal insulator (200 ×

200) for drain hose attached to the indoor unit.

Using it, lap the connecting section of drain pan and

drain hose without clearance, and then tighten it

with two banding bands attached to the indoor unit

so that thermal insulator does not open.

hose without clearance.

Drain hose

(Attached to drain up kit)

Thermal insulator for drain connecting section (Attached to drain up kit)

Drain pipe connecting port

Be sure to perform heat insulation of the drain pipes of the indoor unit.

Never forget to perform heat insulation of the connecting part with the indoor unit. An incomplete heat insulation causes dewing.

Heat

• Set the drain pipe with downward slope (1/100 or more), and do not make insulator swelling or trap on the piping. It may cause an abnormal sound.

For length of the traversing drain pipe, restrict to 20m or less. In case of a long pipe, provide support brackets with interval of 1.5 to 2m in order to prevent waving.

As long as possible (10cm)

 

VP25

VP25

VP25

• Set the collective piping as shown

VP30 or more

Downward slope

in the right figure.

 

1/100 or more

1.5m to 2m

Support

 

bracket

1/100 or more downward

Arched shape

Trap

Extended ventilating pipe

Attached drain hose

Fit the drain connecting thermal insulator to sheet metal at the upper side of the drain up kit, and then lap it without clearance.

Be sure not to apply force to the connecting part of the drain pipe.

The hard vinyl-chloride pipe cannot be directly connected to the drain pipe connecting port of the indoor unit.

For connection with the drain pipe connecting port, be sure to use/fix the attached flexible hose with the hose band, otherwise a damage or water leak is caused on the drain pipe connecting port.

Adhesive inhibited :

 

Check the soft

Drain up kit drain pan

Indoor unit

hose is pushed

drain pan

in to the end of

 

 

drain pan.

 

Align the attached hose bands with the end of hose and then tighten it while turning the knob to the side.

the top face of indoor unit

Hard vinyl chloride pipe VP-25 (Procured locally)

Thermal insulating pipe (Attached to drain up kit)

Thermal insulator for drain connecting section (Attached to drain up kit)

Hose band

(Attached to drain up kit)

Drain hose

Use the attached flexible hose and hose band for connecting the drain hose to the drain piping connecting part.

If applying the adhesive, socket will be damaged and cause water leakage.

5 THERMAL INSULATOR FOR CEILING PLATE

Lap insulator over the connecting section of drain pan and drain hose.

Drain hose

Banding

band

Hose band

Thermal insulator attached to indoor unit (Cut to 160 × 200)

Lap the one side of the attached thermal insulator on the other side at the upper side.

600mm or less from

323

(Attached to drain up kit)

Fit the thermal insulating pipe to sheet metal at the upper side of the drain up kit, and then lap it without clearance.

Adhere the ceiling thermal insulator attached to the drain up kit to positions of the refrigerant pipe and the drain pipe.

Connection of drain pipe

Connect hard vinyl chloride pipe (procured locally) to the attached drain hose which has been installed.

Drain pipe thermal insulator pipe

Refrigerant pipe

TCB-

*When using the drain hose within 150mm or less from the top face of the indoor unit, do not use an elbow but connect the attached drain hose directly, which was bent (with larger round as possible as you can).

Ceiling thermal insulator (Attached to drain up kit)

DP22CE

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Contents Split Type Type Indoor unit Outdoor unit DC motor AC motorName 0BT-E ∗∗ 1BT-E ∗∗ 1CT-EContents Installation Manual OutdoorPrecautions for Safety New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Refrigerant Accessory and Installation PartsRefrigerant Piping Selection of Installation Before installationInstallation Place Necessary Space for InstallationObstacle at rear side Upper side is free Obstacle at front side Upper side is freeInstallation of Outdoor Unit Standard installationSerial installation at front and rear sides Obstacle also at the upper sideOptional Installation Parts Local Procure Refrigerant Piping ConnectionFor Reference Knockout of Pipe CoverRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueEvacuating Air PurgeVacuum pump How to open the valve Valve sizeCharge port Stripping length power cord and connecting cable How to wireElectrical Work Final Installation Checks Check and Test OperationSelf-Diagnosis by LED Indication Changes in the product and components New tools for R410ANew tools for R410A Applicable to R22 model Changes Indoor Part name ’ty Shape Standard wired remote Controller Separate sold partsRAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Selection of Installation Place Installation space Selection of installation placeAdvice Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedureDimension External view100 RAV-SM1101, 1401BTInstallation of remote controller Sold separately Mounting of clamp AccessoryHanging down of indoor unit Clamp mounting Removal of air filterRestriction to installation Installation clearanceConcealed duct type Ledge ceiling concealed duct typeStatic pressure characteristics of each model AIR Ducting Work103 RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct Points at installation work General cautions106 Mounting of remote controller Hanging of indoor unitMounting of filter and canvas for suction port 107Drain Piping Work Piping materialPiping and cautions Thermal-insulating processDrain-up Connection of the drain hoseCheck of water drain After electric piping workPermissible piping length and heat Flaring dia meter size a Unit mmTightening connection Tightening torque of flare pipe connectionsPacked valve handling precautions Open valve fullyGas leak check Use a vacuum pumpFor 801, 1101, 1401AT model 801, 1101, 1401 type valve at gas side112 113 Remote controller cabling Cabling diagramCabling 114How to execute a test run Case of wired remote controllerTest RUN Before test runTroubleshooting Confirmation of error historyProcedure Description Confirmation and checkApplicable Controls Automatic address117 Setup of external static pressure When using wireless remote controllerTo incorporate a filter sold separately Short plug position CN112, CN111, CN110 from the leftChange of lighting time of filter sign To secure better effect of heating119 INSTALLATION/SERVICING Tools MaintenanceCleaning of Return grille Clean the Return grilles with water121 RAV-SM561, 801CT-E RAV-SM1101, 1401CT-EPart name ’ty Shape Usage Part name122 123 Installation space Avoid installing in the following places124 Case of wireless type Height of ceilingHow to use attached installation pattern 126Model name 561CT 801CTInstallation of hanging bolts Knockout hole of power cable take-in portPipe knockout hole Draw-out direction of pipe/cableInstallation of indoor unit Piping/Heat insulating material Drain upCollective piping Adhesive inhibitedConnection of drain hose Thermal insulating process Connection of drain pipeCase of taking pipe from the left side 130Refrigerant Piping and Evacuating Flaring diam. meter size a Unit mm131 Outer diam. of copper pipePiping with outdoor unit Open the valve fullyRefrigerant amount to be added Gas leak checkBe sure to connect earth wire. Grounding work Remote controller wiring133 Cable connection 134Wiring diagram 135136 137 138 Case of installation to high ceiling 139Set data 0000 Set data140 Removal of suction grille 141Tools Cleaning of air filter Accessories RBC-EXW21E 144Operation procedure Program button Cancel buttonTimer set button Holiday setting indication mark146 147 148 RBC-AS21E 149150 AS21EAutomatic Cool/Heat RBC-AX22CE 151Remote Controller Signal Receiving Part152 153 Operation Section Display Section154 155 To Use the Remote Controller Setting to Wall, etc How to Check the AddressHow to Match the Address When a signalis correctlyreceived, Pisoundcan be heard157 StartPhenomenon Cause Measures Phenomenon Cause158 Accessory parts Requirement for installation Multiple remote controllersRemote controller test run setup How to perform cabling of the remote controllerProgram Weekly Timer 160Accessory parts Requirement to install the remote sensorHow to install the remote sensor 161Installation of sensor unit Accessory162 How to perform cabling of sensor units How to set the room temperature sensorHow to set the address switch Slide switchHow to set up filter sold separately of the high ceiling How to handle the remote controller164 Test runTo Personnel Charged in Installation Work and Service Never modify or repair the product Ceiling panel’ty ØM5mm x 40mm ØM4mm x 12mm FlapInstallation of adjust corner cap Installation of suction grilleCheck after installation For wireless remote controllerTCB-DP22CE 168Connect the connecting cable correctly New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply 169Before installation 170Knockout hole Connection of Elbow Piping KITHow to install drain up kit 171Thermal insulating process Tightening connection172 Connection of drain hose at indoor unit sideConnection of drain hose at drain up kit side Piping/Heat insulating material173 Check the draining174 For Installation Professionals 175Use for Indoor Unit Only Combination List of Adapter Parts176 Case of 4-way Ceiling Cassette RAV-SM **0 UT-ECase of Concealed Duct RAV-SM **0 BT-E Address No. setup table SW01 ProcedureSetup from the remote controller at the indoor unit side Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 Installation of high-efficiency filter Setup of fan when building in the high-efficiency filter182 High-Efficiency FilterSetup of fan when building in the filter sold separately 183Deodorant Filter, Ammonium Filter Page Memo