Balcar R410A service manual 167, Installation of adjust corner cap, Installation of suction grille

Page 91

(3) Installation of ceiling panel

The angle change of the flap is possible while the power supply is turned on. (Do not move forcibly the flap with hands. It may break the flap.)

1.For tentative hanging, insert the tentative hanging metal (stainless) inside of the ceiling panel into the square hole of the indoor unit. (Fig. 2)

Square hole of indoor unit

Push to remove

(5) Installation of adjust corner cap/suction grille

Install the adjust corner cap/suction grille in the reverse procedure of installation to the indoor unit.

• For this ceiling panel, as shown in the following figure, the

direction of the suction grille can be changed on customer’s

Pin

The ceiling panel has directional ability against the indoor unit. Direct the mark of refrigerant pipe at the ceiling panel corner toward the pipe side.

Holding the ceiling panel, remove it while pushing the tentative hanging metal toward the outside.

2.Match the mounting hole of the panel with the screw hole of the indoor unit.

3.Using the attached screws with washer, tighten 4 positions at corners of the suction port until the panel is fitted closely to the main unit. (Fig. 3)

4. Check the panel is fitted closely to the ceiling.

• In this time, check there is no clearance between the indoor unit

and the ceiling panel, and between the ceiling panel and the

Ceiling panel

ceiling surface. (Fig. 4)

 

 

 

Indoor unit

No clearance

 

 

 

Tentative hanging metal

(Fig. 2)

Corner of drain pipe

Square hole of indoor unit

Draining mark

demand when multiple indoor units are installed.

A.Installation of adjust corner cap

1.Hook the strap of the adjust corner cap surely to the pin on the ceiling panel.

2.Install the adjust corner cap to the ceiling panel, and fix it with the mounting screws. (accessory part)

B.Installation of suction grille

• To install the suction grille, follow to the reverse procedure of the

removal. This ceiling panel can be installed from anyone of 4

directions by turning the suction grille. Change the direction on

the customer’s demand or according to the direction matching of

the suction grille when multiple units are installed.

• When installing the suction grille, be sure not to pinch the

Install the adjust corner cap horizontally to the ceiling surface so that 3 hooks of the adjust corner cap are set in holes of the ceiling panel. And then fix it with the mounting screws (accessory part).

Hook hole of ceiling panel

 

 

 

Screw

Mark of

(Fig. 4)

Ceiling surface

Ceiling panel

(Fig. 3) with washer

refrigerant pipe

Tentative hanging metal

CAUTIONS

flap motor wiring connector.

• Be sure to attach a strap to prevent falling of the suction grille to

the ceiling panel.

(Fig. 8)

Hook of

– 167 –

• Tighten the screws securely because

• When there is a clearance between the

a trouble is caused as shown in the

ceiling surface and the ceiling panel

following figure if the screws are

even if the screws have been tightened,

incompletely tightened.

readjust height of the indoor unit.

Air leak

 

The height of the indoor unit can be adjusted from corner hole on the ceiling panel as the ceiling panel is installed if the adjustment does not affect the levelness of the indoor unit, drain pipe, etc.

fall-preventive strap

3. Others

Air leak

 

 

from ceiling

 

 

Generation

Dewing/water

Adjust so that there is

of dust

leak

no clearance.

(Fig. 5)

(Fig. 6)

After adjustment, be sure to tighten the mounting nut of the indoor unit securely.

Positions of suction grille hooks at shipment from the factory

 

 

* Although the suction grille can be installed from any

Drain pipe side

position of 4 corners, these positions are recommended.

of indoor unit

It is unnecessary to remove the suction grille in

 

 

(maintenance for the electric parts box of the indoor unit. )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A. Check after installation

 

Electric parts box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Check again there is no clearance between the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of indoor unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant pipe side of indoor unit

Wireless remote controller kit (sold separately)

(Fig. 9)

 

(4) Cabling of ceiling panel

1.

Open cover of the electric parts box.

2.

Connect the flap motor wiring connector out

 

of the ceiling panel to the connector 5P

Wiring explanation diagram

(For explanation, direction of the indoor unit is changed.)

Electric parts box cover

indoor unit and the ceiling panel, and between the ceiling panel and the ceiling surface.

*A clearance causes water leak or dewing.

Check the cables are connected surely.

*Incomplete connection causes a trouble such as the flap does not work.

(CN33: white) on P.C. board of the indoor unit.

Screws

Flap motor wiring connector

• Connect the connector surely because

the flap does not work if the connector

is not connected.

3. Mount cover of the electric parts box in the

reverse procedure of opening of the cover.

• Check whether the wiring connector is

pinched between the electric parts box

and the cover or not.

• Check whether the wiring connector is

pinched between the indoor unit and the

ceiling panel or not.

(3 positions)

CN33

Clamper

As shown in the figure, pass the clamping material through inside of the slit. After connection, store the connector section in the electric parts box.

(Fig. 7)

B. For wireless remote controller

Direction-free in 360˚

• For details of installation, refer to the Installation Manual attached to the wireless remote controller kit (sold separately).

After confirmation of the above items, hand a set of this manual, manuals for the indoor unit, manual for products sold separately, etc. to the customer. For cleaning of the filter, be sure to ask the maintenance professional.

EH99708701-(1) (EN)

RBC-U21PG (W)-E

Image 91
Contents Split Type ∗∗ 1CT-E Type Indoor unit Outdoor unitDC motor AC motor Name 0BT-E ∗∗ 1BT-EContents Outdoor Installation ManualRAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E Precautions for SafetyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyAccessory and Installation Parts Accessory and RefrigerantRefrigerant Piping Before installation Selection of InstallationObstacle at front side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at rear side Upper side is freeObstacle also at the upper side Installation of Outdoor UnitStandard installation Serial installation at front and rear sidesKnockout of Pipe Cover Optional Installation Parts Local ProcureRefrigerant Piping Connection For ReferencePipe Forming/End Positioning Refrigerant PipingOuter dia. of copper pipe Tightening torque Tightening of Connecting PartAir Purge EvacuatingVacuum pump Valve size How to open the valveCharge port How to wire Stripping length power cord and connecting cableElectrical Work Check and Test Operation Final Installation ChecksSelf-Diagnosis by LED Indication New tools for R410A Changes in the product and componentsNew tools for R410A Applicable to R22 model Changes Indoor Part name ’ty Shape Part name ’ty Shape Standard wired remote ControllerSeparate sold parts RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-EConnect the connecting cable correctly Inappropriate grounding may cause electric shock Secure the space required to installation and servicing Selection of Installation PlaceInstallation space Selection of installation place AdviceInstallation procedure Installation of Indoor UnitRAV-SM1101, 1401BT DimensionExternal view 100Clamp mounting Removal of air filter Installation of remote controller Sold separatelyMounting of clamp Accessory Hanging down of indoor unitLedge ceiling concealed duct type Restriction to installationInstallation clearance Concealed duct typeAIR Ducting Work Static pressure characteristics of each model103 RAV-SM1401BT Round duct RAV-SM1101BT Round ductConnecting method of the duct General cautions Points at installation work106 107 Mounting of remote controllerHanging of indoor unit Mounting of filter and canvas for suction portThermal-insulating process Drain Piping WorkPiping material Piping and cautionsAfter electric piping work Drain-upConnection of the drain hose Check of water drainTightening torque of flare pipe connections Permissible piping length and heatFlaring dia meter size a Unit mm Tightening connectionUse a vacuum pump Packed valve handling precautionsOpen valve fully Gas leak check801, 1101, 1401 type valve at gas side For 801, 1101, 1401AT model112 113 114 Remote controller cablingCabling diagram CablingBefore test run How to execute a test runCase of wired remote controller Test RUNConfirmation and check TroubleshootingConfirmation of error history Procedure DescriptionAutomatic address Applicable Controls117 Short plug position CN112, CN111, CN110 from the left Setup of external static pressureWhen using wireless remote controller To incorporate a filter sold separatelyTo secure better effect of heating Change of lighting time of filter sign119 Clean the Return grilles with water INSTALLATION/SERVICING ToolsMaintenance Cleaning of Return grillePart name 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name ’ty Shape Usage122 123 Avoid installing in the following places Installation space124 Height of ceiling Case of wireless type801CT How to use attached installation pattern126 Model name 561CTDraw-out direction of pipe/cable Installation of hanging boltsKnockout hole of power cable take-in port Pipe knockout holeInstallation of indoor unit Adhesive inhibited Piping/Heat insulating materialDrain up Collective piping130 Connection of drain hose Thermal insulating processConnection of drain pipe Case of taking pipe from the left sideOuter diam. of copper pipe Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm 131Gas leak check Piping with outdoor unitOpen the valve fully Refrigerant amount to be addedRemote controller wiring Be sure to connect earth wire. Grounding work133 134 Cable connection135 Wiring diagram136 137 138 Set data Case of installation to high ceiling139 Set data 0000140 141 Removal of suction grilleTools Cleaning of air filter Accessories 144 RBC-EXW21EHoliday setting indication mark Operation procedureProgram button Cancel button Timer set button146 147 148 149 RBC-AS21EAS21E 150Automatic Cool/Heat 151 RBC-AX22CESignal Receiving Part Remote Controller152 Operation Section Display Section 153154 155 When a signalis correctlyreceived, Pisoundcan be heard To Use the Remote Controller Setting to Wall, etcHow to Check the Address How to Match the AddressPhenomenon Cause 157Start Phenomenon Cause Measures158 How to perform cabling of the remote controller Accessory partsRequirement for installation Multiple remote controllers Remote controller test run setup160 Program Weekly Timer161 Accessory partsRequirement to install the remote sensor How to install the remote sensorAccessory Installation of sensor unit162 Slide switch How to perform cabling of sensor unitsHow to set the room temperature sensor How to set the address switchTest run How to set up filter sold separately of the high ceilingHow to handle the remote controller 164To Personnel Charged in Installation Work and Service Flap Never modify or repair the productCeiling panel ’ty ØM5mm x 40mm ØM4mm x 12mmFor wireless remote controller Installation of adjust corner capInstallation of suction grille Check after installation168 TCB-DP22CE169 Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyConnection of Elbow Piping KIT Before installation170 Knockout holeTightening connection How to install drain up kit171 Thermal insulating processPiping/Heat insulating material 172Connection of drain hose at indoor unit side Connection of drain hose at drain up kit sideCheck the draining 173174 Combination List of Adapter Parts For Installation Professionals175 Use for Indoor Unit OnlyCase of 4-way Ceiling Cassette RAV-SM **0 UT-E 176Case of Concealed Duct RAV-SM **0 BT-E Setup by the switch on the adapter P.C. board Address No. setup table SW01Procedure Setup from the remote controller at the indoor unit sideTo Customers 178179 TCB-KP12CE TCB-KP22CE180 Parts List181 High-Efficiency Filter Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter 182183 Setup of fan when building in the filter sold separatelyDeodorant Filter, Ammonium Filter Page Memo