Balcar R410A service manual Points at installation work, General cautions, 106

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RAV-SM560, 561, 800, 801BT-E

RAV-SM1101, 1401BT-E

4 AIR DUCTING WORK

Connecting method of the duct

1. Supply air side

<Round duct>

1.Make the round duct according to inner dimension of the flange

Use a glass wool board with inside/outside finishing 25mm-thickness and 24kg/m³-density.

2.Connect the flange and each type of duct. (Fig. 1)

Thermal insulator (50mm (w), 6mm (t))

Aluminum tape

 

Seal

(50mm-width)

 

Thermal insulator :

 

 

 

( 25mm (w), 6mm (t) )

 

 

 

 

25mm

 

 

 

 

 

 

 

 

<Square duct>

1.Using 6 screws, mount the flange to the supply air port of the indoor unit. (Fig. 2)

2.Make the square duct according to inner dimension

of the flange A x B .

Use a glass wool board with inside/outside finishing 25mm-thickness and 24kg/m³-density.

3. Connect the flange and each type of duct. (Fig. 3)

B

A

Fig. 2

Thermal insulator (50mm (w), 6mm (t))

Indoor unit

End

Round duct board Thermal insulator

(25mm thickness, 24kg/m³ or equivalent)

Fig. 1

Aluminum tape (50mm-width)

25mm

Square duct board (25mm)

Seal

( Thermal insulator : ) 25mm (w), 6mm (t)

End

Indoor unit

Points at installation work

nGeneral cautions

Fig. 3

1.Considering installation places of indoor unit supply chamber, structure of the building and determine the duct path.

2.In order to utilize the static pressure characteristics of the air supply in the indoor unit, design the duct branching having the large size of the air supply chamber or setting distance to the first branch as long as possible

(Min. : 200mm or longer) so that an even air volume can be obtained.

Especially, when branching just after air supply of the indoor unit, air concentrates at the center part and is difficult to flow to the ducts at both sides.

3.Connect each connecting section surely, and apply sufficient thermal insulation.

In this model of which the duct is branched in the ceiling, compared with the model for ordinary houses, the high temperature generates on the periphery in the cooling time (Especially, at attic and etc.), temperature difference increases between the supply air and outside of the duct, and dewing may occur.

Dewing on the surface of the thermal insulator covering the metal connecting section or leaking portion of the cooled air may cause a trouble such as water drops.

4.Thermal insulation of screwing sections is necessary.

Prevent dewing by applying thermal insulation to 6 screws those fix the duct flange of the air supply chamber.

For duct parts, the flexible branch duct (thermal insulation, 25mm or more thickness) is recommended.

Adjust the duct length to 6m or less even for straight pipe, and avoid sharp bending (Air flow resistance is large.) if bending.

– 106 –

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Contents Split Type Name 0BT-E ∗∗ 1BT-E Type Indoor unit Outdoor unitDC motor AC motor ∗∗ 1CT-EContents Installation Manual OutdoorTo Disconnect the Appliance from Main Power Supply Precautions for SafetyNew Refrigerant Air Conditioner Installation RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Refrigerant Accessory and Installation PartsRefrigerant Piping Selection of Installation Before installationObstacle at rear side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at front side Upper side is freeSerial installation at front and rear sides Installation of Outdoor UnitStandard installation Obstacle also at the upper sideFor Reference Optional Installation Parts Local ProcureRefrigerant Piping Connection Knockout of Pipe CoverRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueEvacuating Air PurgeVacuum pump How to open the valve Valve sizeCharge port Stripping length power cord and connecting cable How to wireElectrical Work Final Installation Checks Check and Test OperationSelf-Diagnosis by LED Indication Changes in the product and components New tools for R410ANew tools for R410A Applicable to R22 model Changes Indoor RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty Shape Standard wired remote ControllerSeparate sold parts Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Advice Selection of Installation PlaceInstallation space Selection of installation place Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedure100 DimensionExternal view RAV-SM1101, 1401BTHanging down of indoor unit Installation of remote controller Sold separatelyMounting of clamp Accessory Clamp mounting Removal of air filterConcealed duct type Restriction to installationInstallation clearance Ledge ceiling concealed duct typeStatic pressure characteristics of each model AIR Ducting Work103 RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct Points at installation work General cautions106 Mounting of filter and canvas for suction port Mounting of remote controllerHanging of indoor unit 107Piping and cautions Drain Piping WorkPiping material Thermal-insulating processCheck of water drain Drain-upConnection of the drain hose After electric piping workTightening connection Permissible piping length and heatFlaring dia meter size a Unit mm Tightening torque of flare pipe connectionsGas leak check Packed valve handling precautionsOpen valve fully Use a vacuum pumpFor 801, 1101, 1401AT model 801, 1101, 1401 type valve at gas side112 113 Cabling Remote controller cablingCabling diagram 114Test RUN How to execute a test runCase of wired remote controller Before test runProcedure Description TroubleshootingConfirmation of error history Confirmation and checkApplicable Controls Automatic address117 To incorporate a filter sold separately Setup of external static pressureWhen using wireless remote controller Short plug position CN112, CN111, CN110 from the leftChange of lighting time of filter sign To secure better effect of heating119 Cleaning of Return grille INSTALLATION/SERVICING ToolsMaintenance Clean the Return grilles with waterPart name ’ty Shape Usage 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name122 123 Installation space Avoid installing in the following places124 Case of wireless type Height of ceilingModel name 561CT How to use attached installation pattern126 801CTPipe knockout hole Installation of hanging boltsKnockout hole of power cable take-in port Draw-out direction of pipe/cableInstallation of indoor unit Collective piping Piping/Heat insulating materialDrain up Adhesive inhibitedCase of taking pipe from the left side Connection of drain hose Thermal insulating processConnection of drain pipe 130131 Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm Outer diam. of copper pipeRefrigerant amount to be added Piping with outdoor unitOpen the valve fully Gas leak checkBe sure to connect earth wire. Grounding work Remote controller wiring133 Cable connection 134Wiring diagram 135136 137 138 Set data 0000 Case of installation to high ceiling139 Set data140 Removal of suction grille 141Tools Cleaning of air filter Accessories RBC-EXW21E 144Timer set button Operation procedureProgram button Cancel button Holiday setting indication mark146 147 148 RBC-AS21E 149150 AS21EAutomatic Cool/Heat RBC-AX22CE 151Remote Controller Signal Receiving Part152 153 Operation Section Display Section154 155 How to Match the Address To Use the Remote Controller Setting to Wall, etcHow to Check the Address When a signalis correctlyreceived, Pisoundcan be heardPhenomenon Cause Measures 157Start Phenomenon Cause158 Remote controller test run setup Accessory partsRequirement for installation Multiple remote controllers How to perform cabling of the remote controllerProgram Weekly Timer 160How to install the remote sensor Accessory partsRequirement to install the remote sensor 161Installation of sensor unit Accessory162 How to set the address switch How to perform cabling of sensor unitsHow to set the room temperature sensor Slide switch164 How to set up filter sold separately of the high ceilingHow to handle the remote controller Test runTo Personnel Charged in Installation Work and Service ’ty ØM5mm x 40mm ØM4mm x 12mm Never modify or repair the productCeiling panel FlapCheck after installation Installation of adjust corner capInstallation of suction grille For wireless remote controllerTCB-DP22CE 168To Disconnect the Appliance from Main Power Supply Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation 169Knockout hole Before installation170 Connection of Elbow Piping KITThermal insulating process How to install drain up kit171 Tightening connectionConnection of drain hose at drain up kit side 172Connection of drain hose at indoor unit side Piping/Heat insulating material173 Check the draining174 Use for Indoor Unit Only For Installation Professionals175 Combination List of Adapter Parts176 Case of 4-way Ceiling Cassette RAV-SM **0 UT-ECase of Concealed Duct RAV-SM **0 BT-E Setup from the remote controller at the indoor unit side Address No. setup table SW01Procedure Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 182 Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter High-Efficiency FilterSetup of fan when building in the filter sold separately 183Deodorant Filter, Ammonium Filter Page Memo