Balcar R410A service manual Installation of Indoor Unit, Installation procedure

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RAV-SM560, 561, 800, 801BT-E

RAV-SM1101, 1401BT-E

3 INSTALLATION OF INDOOR UNIT

WARNING

Install the air conditioner certainly at a place to sufficiently withstand the weight.

If the strength is insufficient, the unit may fall down resulting in human injury.

Perform a specified installation work to guard against an earthquake.

An incomplete installation can cause accidents by the units falling and dropping.

Installation procedure

1.Lay drain pipes, refrigerant pipes, and connecting cables behind wall or ceiling concurrently with supply/drain water work and piping work.

2.Install the mounting frames of supply/return air panels

3.Position the refrigerant and drain pipes

4.Install the indoor unit

• Preparation for installation

• Setting/fixing of indoor unit

5.Connect cables and pipes

6.Install supply/return air panels

7.Mount thermal insulation

8.Mount check port

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Contents Split Type ∗∗ 1CT-E Type Indoor unit Outdoor unitDC motor AC motor Name 0BT-E ∗∗ 1BT-EContents Outdoor Installation ManualRAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E Precautions for SafetyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyRefrigerant Piping Accessory and RefrigerantAccessory and Installation Parts Before installation Selection of InstallationObstacle at front side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at rear side Upper side is freeObstacle also at the upper side Installation of Outdoor UnitStandard installation Serial installation at front and rear sidesKnockout of Pipe Cover Optional Installation Parts Local ProcureRefrigerant Piping Connection For ReferencePipe Forming/End Positioning Refrigerant PipingOuter dia. of copper pipe Tightening torque Tightening of Connecting PartVacuum pump EvacuatingAir Purge Charge port How to open the valveValve size Electrical Work Stripping length power cord and connecting cableHow to wire Self-Diagnosis by LED Indication Final Installation ChecksCheck and Test Operation New tools for R410A Applicable to R22 model Changes Changes in the product and componentsNew tools for R410A Indoor Part name ’ty Shape Part name ’ty Shape Standard wired remote ControllerSeparate sold parts RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-EConnect the connecting cable correctly Inappropriate grounding may cause electric shock Secure the space required to installation and servicing Selection of Installation PlaceInstallation space Selection of installation place AdviceInstallation procedure Installation of Indoor UnitRAV-SM1101, 1401BT DimensionExternal view 100Clamp mounting Removal of air filter Installation of remote controller Sold separatelyMounting of clamp Accessory Hanging down of indoor unitLedge ceiling concealed duct type Restriction to installationInstallation clearance Concealed duct type103 Static pressure characteristics of each modelAIR Ducting Work RAV-SM1401BT Round duct RAV-SM1101BT Round ductConnecting method of the duct 106 Points at installation workGeneral cautions 107 Mounting of remote controllerHanging of indoor unit Mounting of filter and canvas for suction portThermal-insulating process Drain Piping WorkPiping material Piping and cautionsAfter electric piping work Drain-upConnection of the drain hose Check of water drainTightening torque of flare pipe connections Permissible piping length and heatFlaring dia meter size a Unit mm Tightening connectionUse a vacuum pump Packed valve handling precautionsOpen valve fully Gas leak check112 For 801, 1101, 1401AT model801, 1101, 1401 type valve at gas side 113 114 Remote controller cablingCabling diagram CablingBefore test run How to execute a test runCase of wired remote controller Test RUNConfirmation and check TroubleshootingConfirmation of error history Procedure Description117 Applicable ControlsAutomatic address Short plug position CN112, CN111, CN110 from the left Setup of external static pressureWhen using wireless remote controller To incorporate a filter sold separately119 Change of lighting time of filter signTo secure better effect of heating Clean the Return grilles with water INSTALLATION/SERVICING ToolsMaintenance Cleaning of Return grillePart name 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name ’ty Shape Usage122 123 124 Installation spaceAvoid installing in the following places Height of ceiling Case of wireless type801CT How to use attached installation pattern126 Model name 561CTDraw-out direction of pipe/cable Installation of hanging boltsKnockout hole of power cable take-in port Pipe knockout holeInstallation of indoor unit Adhesive inhibited Piping/Heat insulating materialDrain up Collective piping130 Connection of drain hose Thermal insulating processConnection of drain pipe Case of taking pipe from the left sideOuter diam. of copper pipe Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm 131Gas leak check Piping with outdoor unitOpen the valve fully Refrigerant amount to be added133 Be sure to connect earth wire. Grounding workRemote controller wiring 134 Cable connection135 Wiring diagram136 137 138 Set data Case of installation to high ceiling139 Set data 0000140 Tools Removal of suction grille141 Cleaning of air filter Accessories 144 RBC-EXW21EHoliday setting indication mark Operation procedureProgram button Cancel button Timer set button146 147 148 149 RBC-AS21EAutomatic Cool/Heat 150AS21E 151 RBC-AX22CE152 Remote ControllerSignal Receiving Part Operation Section Display Section 153154 155 When a signalis correctlyreceived, Pisoundcan be heard To Use the Remote Controller Setting to Wall, etcHow to Check the Address How to Match the AddressPhenomenon Cause 157Start Phenomenon Cause Measures158 How to perform cabling of the remote controller Accessory partsRequirement for installation Multiple remote controllers Remote controller test run setup160 Program Weekly Timer161 Accessory partsRequirement to install the remote sensor How to install the remote sensor162 Installation of sensor unitAccessory Slide switch How to perform cabling of sensor unitsHow to set the room temperature sensor How to set the address switchTest run How to set up filter sold separately of the high ceilingHow to handle the remote controller 164To Personnel Charged in Installation Work and Service Flap Never modify or repair the productCeiling panel ’ty ØM5mm x 40mm ØM4mm x 12mmFor wireless remote controller Installation of adjust corner capInstallation of suction grille Check after installation168 TCB-DP22CE169 Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyConnection of Elbow Piping KIT Before installation170 Knockout holeTightening connection How to install drain up kit171 Thermal insulating processPiping/Heat insulating material 172Connection of drain hose at indoor unit side Connection of drain hose at drain up kit sideCheck the draining 173174 Combination List of Adapter Parts For Installation Professionals175 Use for Indoor Unit OnlyCase of Concealed Duct RAV-SM **0 BT-E 176Case of 4-way Ceiling Cassette RAV-SM **0 UT-E Setup by the switch on the adapter P.C. board Address No. setup table SW01Procedure Setup from the remote controller at the indoor unit sideTo Customers 178179 TCB-KP12CE TCB-KP22CE180 Parts List181 High-Efficiency Filter Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter 182Deodorant Filter, Ammonium Filter Setup of fan when building in the filter sold separately183 Page Memo