Balcar R410A service manual 174

Page 98

How to install drain-up kit

<Fig. 2>

<Fig. 3>

INSTALLATION MANUAL

Drain-up Kit

for Concealed Duct Type Indoor Unit

MODEL: TCB-DP11BE

1. Installation of drain-up kit body (See Fig. 1.)

Open the cover of drain-up kit body, align the position and fasten the body using the attached 4 tapping screws.

2. Hose connection (See Fig. 1.)

• First connect the drain hose to pipe at the drain port of the drain up kit,

and then connect it to the drain port of the air conditioner body.

Tighten the both ends of the drain hose with hose band. In this time, be

P.C. board

To drain up

Cable

CN030

(RED)

CN068 CN030

(BLUE) (RED)

3

1

3

1

3

1

3

1

Drain pump

(DP)

Float switch

(FS)

WARNING

Ask the qualified installation professional to install the drain up kit.

If drain up kit is inappropriate installed by yourself, it may cause a water leak, an electric shock fire and so on.

Install the drain up kit surely according to this installation manual.

When re-install the drain up kit, also ask the qualified installation professional to install it.

If drain up kit is installed by yourself, it may cause a water leak, an electric shock fire and so on.

Configuration

 

sure to set the screw section of the hose band toward upper side.

Apply thermal insulation the drain hose with the attached thermal

 

insulation pipe.

 

Set the both ends of the drain hose closely to the drain pan.

If a gap is generated on the matched section of the thermal insulation

 

materials at the both ends, seal the section by winding the thermal

 

insulation tape.

3. Drain piping

Be sure to set the drain pipe from the drain up kit with falling gradient. Support and fix the drain pipe at an appropriate position so that an excessive load is not applied on the drain port.

Be sure to apply thermal insulation (procured locally) to the drain pipe.

<Fig. 1>

Air conditioner body

Drain up kit

Arrange the cables so that they do not apply

a tension upon the

drain-up kit body and the connector section.

CN068 (BLUE)

Test run

Condition check of water drain

After the electric work and cabling work, check the drain is smoothly discharged by running the air conditioner in COOL mode.

If the cooling operation does not continue for a long time, pour water into the drain pan of the air conditioner body to check whether the drain is smoothly discharged or not.

Check there is no water leak at each connecting section.

– 174 –

 

Name

Q’ty

 

Name

Q’ty

A

Drain up kit body

1

E

Bundling band

3

B

Drain hose

1

F

Tapping screw

4

C

Hose band

2

G

Thermal insulation tape

2

D

Thermal insulation pipe

1

 

 

 

Drain outlet

Discharge duct

Check lid

30

Mounting screws

(4 pcs.)

 

 

 

Electric

parts box

Cable

Operation check of float switch

During cooling operation, operate the float switch.

Check the air conditioner stops the cooling operation under condition that the drain pump keeps operating.

After operation in COOL mode, operate the float switch.

In this time, check that the drain pump works to discharge the drain.

CD

AB

EF

Drain pan (Drain port)

Drain hose,

thermal insulation pipe

Drain inlet (Drain port)

Suction panel

<Position of float switch>

Float switch

35

To handle the float switch, remove the front panel of the kit and push up the floating section of the float switch with a screwdriver, etc.

Be careful not to operate the float switch consecutively for 2 minutes or more because the air conditioner stops abnormally.

G

REQUIREMENT

Be sure to install the drain up kit correctly according to the procedure described in this Installation Manual. Otherwise, the position of the drain pan on the drain up kit does not match with one on the air conditioner body, resulting in a water leak.

Check the level of the air conditioner.

(Check that it is horizontally set or the drain port side of the air conditioner is set with an inclination within 1˚ downward.)

Be sure to make a check port to the lower ceiling part of the drain up kit.

*Using the hose band, tighten the drain port and drain inlet of the drain pan. Also, be sure to set the screw section of the hose band toward upper side.

4. Cabling (See Fig. 2.)

Remove cover of the electric parts box of the air conditioner body.

Insert 3P connector (BLUE) of the drain up kit into the terminal No. CN068 (BLUE) in the electric parts box.

Remove the short circuit connector (No. CN030) on the P.C. board in electric parts box.

Insert 3P connector (RED) of the drain up kit into the terminal No. CN030 (RED) (Short-circuit connector is not used.)

Clamp the cable in the electric parts box.

Maintenance/Check

In order to put the function of the air conditioner and the drain-up kit fully to practical use, the regular maintenance and check are necessary, together with correct usage.

For the air conditioner body and the drain-up kit especially, check dirt of the drain pan once per year before cooling season and clean them if dirt is heavy.

It is recommended to make a contract with the customers for maintenance and check.

EH99824201 (EN)

TCB-DP11BE

Image 98
Contents Split Type Name 0BT-E ∗∗ 1BT-E Type Indoor unit Outdoor unitDC motor AC motor ∗∗ 1CT-EContents Installation Manual OutdoorTo Disconnect the Appliance from Main Power Supply Precautions for SafetyNew Refrigerant Air Conditioner Installation RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-ERefrigerant Piping Accessory and RefrigerantAccessory and Installation Parts Selection of Installation Before installationObstacle at rear side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at front side Upper side is freeSerial installation at front and rear sides Installation of Outdoor UnitStandard installation Obstacle also at the upper sideFor Reference Optional Installation Parts Local ProcureRefrigerant Piping Connection Knockout of Pipe CoverRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueVacuum pump EvacuatingAir Purge Charge port How to open the valveValve size Electrical Work Stripping length power cord and connecting cableHow to wire Self-Diagnosis by LED Indication Final Installation ChecksCheck and Test Operation New tools for R410A Applicable to R22 model Changes Changes in the product and componentsNew tools for R410A Indoor RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty Shape Standard wired remote ControllerSeparate sold parts Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Advice Selection of Installation PlaceInstallation space Selection of installation place Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedure100 DimensionExternal view RAV-SM1101, 1401BTHanging down of indoor unit Installation of remote controller Sold separatelyMounting of clamp Accessory Clamp mounting Removal of air filterConcealed duct type Restriction to installationInstallation clearance Ledge ceiling concealed duct type103 Static pressure characteristics of each modelAIR Ducting Work RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct 106 Points at installation workGeneral cautions Mounting of filter and canvas for suction port Mounting of remote controllerHanging of indoor unit 107Piping and cautions Drain Piping WorkPiping material Thermal-insulating processCheck of water drain Drain-upConnection of the drain hose After electric piping workTightening connection Permissible piping length and heatFlaring dia meter size a Unit mm Tightening torque of flare pipe connectionsGas leak check Packed valve handling precautionsOpen valve fully Use a vacuum pump112 For 801, 1101, 1401AT model801, 1101, 1401 type valve at gas side 113 Cabling Remote controller cablingCabling diagram 114Test RUN How to execute a test runCase of wired remote controller Before test runProcedure Description TroubleshootingConfirmation of error history Confirmation and check117 Applicable ControlsAutomatic address To incorporate a filter sold separately Setup of external static pressureWhen using wireless remote controller Short plug position CN112, CN111, CN110 from the left119 Change of lighting time of filter signTo secure better effect of heating Cleaning of Return grille INSTALLATION/SERVICING ToolsMaintenance Clean the Return grilles with waterPart name ’ty Shape Usage 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name122 123 124 Installation spaceAvoid installing in the following places Case of wireless type Height of ceilingModel name 561CT How to use attached installation pattern126 801CTPipe knockout hole Installation of hanging boltsKnockout hole of power cable take-in port Draw-out direction of pipe/cableInstallation of indoor unit Collective piping Piping/Heat insulating materialDrain up Adhesive inhibitedCase of taking pipe from the left side Connection of drain hose Thermal insulating processConnection of drain pipe 130131 Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm Outer diam. of copper pipeRefrigerant amount to be added Piping with outdoor unitOpen the valve fully Gas leak check133 Be sure to connect earth wire. Grounding workRemote controller wiring Cable connection 134Wiring diagram 135136 137 138 Set data 0000 Case of installation to high ceiling139 Set data140 Tools Removal of suction grille141 Cleaning of air filter Accessories RBC-EXW21E 144Timer set button Operation procedureProgram button Cancel button Holiday setting indication mark146 147 148 RBC-AS21E 149Automatic Cool/Heat 150AS21E RBC-AX22CE 151152 Remote ControllerSignal Receiving Part 153 Operation Section Display Section154 155 How to Match the Address To Use the Remote Controller Setting to Wall, etcHow to Check the Address When a signalis correctlyreceived, Pisoundcan be heardPhenomenon Cause Measures 157Start Phenomenon Cause158 Remote controller test run setup Accessory partsRequirement for installation Multiple remote controllers How to perform cabling of the remote controllerProgram Weekly Timer 160How to install the remote sensor Accessory partsRequirement to install the remote sensor 161162 Installation of sensor unitAccessory How to set the address switch How to perform cabling of sensor unitsHow to set the room temperature sensor Slide switch164 How to set up filter sold separately of the high ceilingHow to handle the remote controller Test runTo Personnel Charged in Installation Work and Service ’ty ØM5mm x 40mm ØM4mm x 12mm Never modify or repair the productCeiling panel FlapCheck after installation Installation of adjust corner capInstallation of suction grille For wireless remote controllerTCB-DP22CE 168To Disconnect the Appliance from Main Power Supply Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation 169Knockout hole Before installation170 Connection of Elbow Piping KITThermal insulating process How to install drain up kit171 Tightening connectionConnection of drain hose at drain up kit side 172Connection of drain hose at indoor unit side Piping/Heat insulating material173 Check the draining174 Use for Indoor Unit Only For Installation Professionals175 Combination List of Adapter PartsCase of Concealed Duct RAV-SM **0 BT-E 176Case of 4-way Ceiling Cassette RAV-SM **0 UT-E Setup from the remote controller at the indoor unit side Address No. setup table SW01Procedure Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 182 Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter High-Efficiency FilterDeodorant Filter, Ammonium Filter Setup of fan when building in the filter sold separately183 Page Memo