Balcar R410A service manual Split Type

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FILE NO. A03-002F

SERVICE MANUAL/INTEGRATION

<OWNER’S MANUAL/INSTALLATION MANUAL>

SPLIT TYPE

OUTDOOR UNIT

<SUPER DIGITAL INVERTER> RAV-SP560AT-E, RAV-SP800AT-E, RAV-SP1100AT-E, RAV-SP1400AT-E

<DIGITAL INVERTER> RAV-SM560AT-E, RAV-SM800AT-E, RAV-SM1100AT-E, RAV-SM1400AT-E

INDOOR UNIT

<SUPER DIGITAL INVERTER> RAV-SP1100UT-E

<DIGITAL INVERTER> RAV-SM560UT-E, RAV-SM560BT-E, RAV-SM561BT-E, RAV-SM561CT-E, RAV-SM800UT-E, RAV-SM800BT-E, RAV-SM801BT-E, RAV-SM801CT-E, RAV-SM1100UT-E, RAV-SM1101CT-E, RAV-SM1101BT-E, RAV-SM1400UT-E, RAV-SM1401CT-E, RAV-SM1401BT-E

R410A

PRINTED IN JAPAN, Jun.,2004 ToMo

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Contents Split Type DC motor AC motor Type Indoor unit Outdoor unitName 0BT-E ∗∗ 1BT-E ∗∗ 1CT-EContents Outdoor Installation ManualNew Refrigerant Air Conditioner Installation Precautions for SafetyTo Disconnect the Appliance from Main Power Supply RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Installation Parts Accessory and RefrigerantRefrigerant Piping Before installation Selection of InstallationNecessary Space for Installation Installation PlaceObstacle at rear side Upper side is free Obstacle at front side Upper side is freeStandard installation Installation of Outdoor UnitSerial installation at front and rear sides Obstacle also at the upper sideRefrigerant Piping Connection Optional Installation Parts Local ProcureFor Reference Knockout of Pipe CoverPipe Forming/End Positioning Refrigerant PipingOuter dia. of copper pipe Tightening torque Tightening of Connecting PartAir Purge EvacuatingVacuum pump Valve size How to open the valveCharge port How to wire Stripping length power cord and connecting cableElectrical Work Check and Test Operation Final Installation ChecksSelf-Diagnosis by LED Indication New tools for R410A Changes in the product and componentsNew tools for R410A Applicable to R22 model Changes Indoor Separate sold parts Part name ’ty Shape Standard wired remote ControllerRAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Installation space Selection of installation place Selection of Installation PlaceAdvice Secure the space required to installation and servicingInstallation procedure Installation of Indoor UnitExternal view Dimension100 RAV-SM1101, 1401BTMounting of clamp Accessory Installation of remote controller Sold separatelyHanging down of indoor unit Clamp mounting Removal of air filterInstallation clearance Restriction to installationConcealed duct type Ledge ceiling concealed duct typeAIR Ducting Work Static pressure characteristics of each model103 RAV-SM1401BT Round duct RAV-SM1101BT Round ductConnecting method of the duct General cautions Points at installation work106 Hanging of indoor unit Mounting of remote controllerMounting of filter and canvas for suction port 107Piping material Drain Piping WorkPiping and cautions Thermal-insulating processConnection of the drain hose Drain-upCheck of water drain After electric piping workFlaring dia meter size a Unit mm Permissible piping length and heatTightening connection Tightening torque of flare pipe connectionsOpen valve fully Packed valve handling precautionsGas leak check Use a vacuum pump801, 1101, 1401 type valve at gas side For 801, 1101, 1401AT model112 113 Cabling diagram Remote controller cablingCabling 114Case of wired remote controller How to execute a test runTest RUN Before test runConfirmation of error history TroubleshootingProcedure Description Confirmation and checkAutomatic address Applicable Controls117 When using wireless remote controller Setup of external static pressureTo incorporate a filter sold separately Short plug position CN112, CN111, CN110 from the leftTo secure better effect of heating Change of lighting time of filter sign119 Maintenance INSTALLATION/SERVICING ToolsCleaning of Return grille Clean the Return grilles with waterRAV-SM561, 801CT-E RAV-SM1101, 1401CT-E 121Part name ’ty Shape Usage Part name122 123 Avoid installing in the following places Installation space124 Height of ceiling Case of wireless type126 How to use attached installation patternModel name 561CT 801CTKnockout hole of power cable take-in port Installation of hanging boltsPipe knockout hole Draw-out direction of pipe/cableInstallation of indoor unit Drain up Piping/Heat insulating materialCollective piping Adhesive inhibitedConnection of drain pipe Connection of drain hose Thermal insulating processCase of taking pipe from the left side 130Flaring diam. meter size a Unit mm Refrigerant Piping and Evacuating131 Outer diam. of copper pipeOpen the valve fully Piping with outdoor unitRefrigerant amount to be added Gas leak checkRemote controller wiring Be sure to connect earth wire. Grounding work133 134 Cable connection135 Wiring diagram136 137 138 139 Case of installation to high ceilingSet data 0000 Set data140 141 Removal of suction grilleTools Cleaning of air filter Accessories 144 RBC-EXW21EProgram button Cancel button Operation procedureTimer set button Holiday setting indication mark146 147 148 149 RBC-AS21EAS21E 150Automatic Cool/Heat 151 RBC-AX22CESignal Receiving Part Remote Controller152 Operation Section Display Section 153154 155 How to Check the Address To Use the Remote Controller Setting to Wall, etcHow to Match the Address When a signalis correctlyreceived, Pisoundcan be heardStart 157Phenomenon Cause Measures Phenomenon Cause158 Requirement for installation Multiple remote controllers Accessory partsRemote controller test run setup How to perform cabling of the remote controller160 Program Weekly TimerRequirement to install the remote sensor Accessory partsHow to install the remote sensor 161Accessory Installation of sensor unit162 How to set the room temperature sensor How to perform cabling of sensor unitsHow to set the address switch Slide switchHow to handle the remote controller How to set up filter sold separately of the high ceiling164 Test runTo Personnel Charged in Installation Work and Service Ceiling panel Never modify or repair the product’ty ØM5mm x 40mm ØM4mm x 12mm FlapInstallation of suction grille Installation of adjust corner capCheck after installation For wireless remote controller168 TCB-DP22CENew Refrigerant Air Conditioner Installation Connect the connecting cable correctlyTo Disconnect the Appliance from Main Power Supply 169170 Before installationKnockout hole Connection of Elbow Piping KIT171 How to install drain up kitThermal insulating process Tightening connectionConnection of drain hose at indoor unit side 172Connection of drain hose at drain up kit side Piping/Heat insulating materialCheck the draining 173174 175 For Installation ProfessionalsUse for Indoor Unit Only Combination List of Adapter PartsCase of 4-way Ceiling Cassette RAV-SM **0 UT-E 176Case of Concealed Duct RAV-SM **0 BT-E Procedure Address No. setup table SW01Setup from the remote controller at the indoor unit side Setup by the switch on the adapter P.C. boardTo Customers 178179 TCB-KP12CE TCB-KP22CE180 Parts List181 Setup of fan when building in the high-efficiency filter Installation of high-efficiency filter182 High-Efficiency Filter183 Setup of fan when building in the filter sold separatelyDeodorant Filter, Ammonium Filter Page Memo