Balcar R410A Accessory and Refrigerant, Accessory and Installation Parts, Refrigerant Piping

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RAV-SP1100, 1400AT-E

RAV-SM1100, 1400AT-E

When the air conditioner is installed in a small room, provide appropriate measures to ensure that the concentration of refrigerant leakage occur in the room does not exceed the critical level.

Install the air conditioner securely in a location where the base can sustain the weight adequately.

Perform the specified installation work to guard against an earthquake.

If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.

If refrigerant gas has leaked during the installation work, ventilate the room immediately. If the leaked refrigerant gas comes in contact with fire, noxious gas may generate.

After the installation work, confirm that refrigerant gas does not leak.

If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas might generate.

Electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Make sure the air conditioner uses an exclusive power supply.

An insufficient power supply capacity or inappropriate installation may cause fire.

Use the specified cables for wiring connect the terminals securely fix. To prevent external forces applied to the terminals from affecting the terminals.

Be sure to provide grounding.

Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.

Conform to the regulations of the local electric company when wiring the power supply. Inappropriate grounding may cause electric shock.

Do not install the air conditioner in a location subject to a risk of exposure to a combustible gas. If a combustible gas leaks, and stays around the unit, a fire may occur.

Required tools for installation work

R410A (Special requirement)

1)Philips screw driver

2)Hole core drill (65 mm)

3)Spanner

4)Pipe cutter

5)Knife

6)Reamer

7)Gas leak detector

8)Tape measure

9)Thermometer

10)Mega-tester

11)Electro circuit tester

12)Hexagonal wrench

13)Flare tool

14)Pipe bender

15)Level vial

16)Metal saw

17)Gauge manifold

(Charge hose : R410A special requirement)

18)Vacuum pump

(Charge hose : R410A special requirement)

19)Torque wrench

1/4 (17 mm) 16 N•m (1.6 kgf•m) 3/8 (22 mm) 42 N•m (4.2 kgf•m) 1/2 (26 mm) 55 N•m (5.5 kgf•m)

5/8 (15.9 mm) 120 N•m (12.0 kgf•m)

20)Copper pipe gauge adjusting projection margin

21)Vacuum pump adapter

2 ACCESSORY AND REFRIGERANT

Accessory and Installation Parts

1

3

Outdoor unit

 

Installation manual x 1

Protective bush

Drain nipple

 

2

4

 

Guard material for

Waterproof rubber cap

passage part

Refrigerant Piping

Piping kit used for the conventional refrigerant cannot be used.

Use copper pipe with 0.8 mm or more thickness for Ø9.5.

Use copper pipe with 1.0 mm or more thickness for Ø15.9.

Flare nut and flare works are also different from those of the conventional refrigerant. Take out the flare nut attached to the main unit of the air conditioner, and use it.

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Contents Split Type Name 0BT-E ∗∗ 1BT-E Type Indoor unit Outdoor unitDC motor AC motor ∗∗ 1CT-EContents Installation Manual OutdoorTo Disconnect the Appliance from Main Power Supply Precautions for SafetyNew Refrigerant Air Conditioner Installation RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Refrigerant Accessory and Installation PartsRefrigerant Piping Selection of Installation Before installationObstacle at rear side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at front side Upper side is freeSerial installation at front and rear sides Installation of Outdoor UnitStandard installation Obstacle also at the upper sideFor Reference Optional Installation Parts Local ProcureRefrigerant Piping Connection Knockout of Pipe CoverRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueEvacuating Air PurgeVacuum pump How to open the valve Valve sizeCharge port Stripping length power cord and connecting cable How to wireElectrical Work Final Installation Checks Check and Test OperationSelf-Diagnosis by LED Indication Changes in the product and components New tools for R410ANew tools for R410A Applicable to R22 model Changes Indoor RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty Shape Standard wired remote ControllerSeparate sold parts Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Advice Selection of Installation PlaceInstallation space Selection of installation place Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedure100 DimensionExternal view RAV-SM1101, 1401BTHanging down of indoor unit Installation of remote controller Sold separatelyMounting of clamp Accessory Clamp mounting Removal of air filterConcealed duct type Restriction to installationInstallation clearance Ledge ceiling concealed duct typeStatic pressure characteristics of each model AIR Ducting Work103 RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct Points at installation work General cautions106 Mounting of filter and canvas for suction port Mounting of remote controllerHanging of indoor unit 107Piping and cautions Drain Piping WorkPiping material Thermal-insulating processCheck of water drain Drain-upConnection of the drain hose After electric piping workTightening connection Permissible piping length and heatFlaring dia meter size a Unit mm Tightening torque of flare pipe connectionsGas leak check Packed valve handling precautionsOpen valve fully Use a vacuum pumpFor 801, 1101, 1401AT model 801, 1101, 1401 type valve at gas side112 113 Cabling Remote controller cablingCabling diagram 114Test RUN How to execute a test runCase of wired remote controller Before test runProcedure Description TroubleshootingConfirmation of error history Confirmation and checkApplicable Controls Automatic address117 To incorporate a filter sold separately Setup of external static pressureWhen using wireless remote controller Short plug position CN112, CN111, CN110 from the leftChange of lighting time of filter sign To secure better effect of heating119 Cleaning of Return grille INSTALLATION/SERVICING ToolsMaintenance Clean the Return grilles with waterPart name ’ty Shape Usage 121RAV-SM561, 801CT-E RAV-SM1101, 1401CT-E Part name122 123 Installation space Avoid installing in the following places124 Case of wireless type Height of ceilingModel name 561CT How to use attached installation pattern126 801CTPipe knockout hole Installation of hanging boltsKnockout hole of power cable take-in port Draw-out direction of pipe/cableInstallation of indoor unit Collective piping Piping/Heat insulating materialDrain up Adhesive inhibitedCase of taking pipe from the left side Connection of drain hose Thermal insulating processConnection of drain pipe 130131 Refrigerant Piping and EvacuatingFlaring diam. meter size a Unit mm Outer diam. of copper pipeRefrigerant amount to be added Piping with outdoor unitOpen the valve fully Gas leak checkBe sure to connect earth wire. Grounding work Remote controller wiring133 Cable connection 134Wiring diagram 135136 137 138 Set data 0000 Case of installation to high ceiling139 Set data140 Removal of suction grille 141Tools Cleaning of air filter Accessories RBC-EXW21E 144Timer set button Operation procedureProgram button Cancel button Holiday setting indication mark146 147 148 RBC-AS21E 149150 AS21EAutomatic Cool/Heat RBC-AX22CE 151Remote Controller Signal Receiving Part152 153 Operation Section Display Section154 155 How to Match the Address To Use the Remote Controller Setting to Wall, etcHow to Check the Address When a signalis correctlyreceived, Pisoundcan be heardPhenomenon Cause Measures 157Start Phenomenon Cause158 Remote controller test run setup Accessory partsRequirement for installation Multiple remote controllers How to perform cabling of the remote controllerProgram Weekly Timer 160How to install the remote sensor Accessory partsRequirement to install the remote sensor 161Installation of sensor unit Accessory162 How to set the address switch How to perform cabling of sensor unitsHow to set the room temperature sensor Slide switch164 How to set up filter sold separately of the high ceilingHow to handle the remote controller Test runTo Personnel Charged in Installation Work and Service ’ty ØM5mm x 40mm ØM4mm x 12mm Never modify or repair the productCeiling panel FlapCheck after installation Installation of adjust corner capInstallation of suction grille For wireless remote controllerTCB-DP22CE 168To Disconnect the Appliance from Main Power Supply Connect the connecting cable correctlyNew Refrigerant Air Conditioner Installation 169Knockout hole Before installation170 Connection of Elbow Piping KITThermal insulating process How to install drain up kit171 Tightening connectionConnection of drain hose at drain up kit side 172Connection of drain hose at indoor unit side Piping/Heat insulating material173 Check the draining174 Use for Indoor Unit Only For Installation Professionals175 Combination List of Adapter Parts176 Case of 4-way Ceiling Cassette RAV-SM **0 UT-ECase of Concealed Duct RAV-SM **0 BT-E Setup from the remote controller at the indoor unit side Address No. setup table SW01Procedure Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 182 Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter High-Efficiency FilterSetup of fan when building in the filter sold separately 183Deodorant Filter, Ammonium Filter Page Memo