Balcar R410A service manual 169, Connect the connecting cable correctly

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1 PRECAUTIONS FOR SAFETY

Ensure that all Local, National and International regulations are satisfied.

Read this “PRECAUTIONS FOR SAFETY” carefully before Installation.

The precautions described below include the important items regarding safety. Observe them without fail.

After the installation work, perform a trial operation to check for any problem.

Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.

Turn off the main power supply switch (or breaker) before the unit maintenance.

Ask the customer to keep the Installation Manual together with the Owner’s Manual.

CAUTION

New Refrigerant Air Conditioner Installation

THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.

The characteristics of R410A refrigerant are ; easy to absorb water, oxidizing membrane or oil, and its pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle.

To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging port of the main unit and installation tools are charged from those for the conventional refrigerant.

Accordingly the exclusive tools are required for the new refrigerant (R410A).

For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust does not enter. Moreover, do not use the existing piping because there are problems with pressure-resistance force and impurity in it.

CAUTION

To Disconnect the Appliance from Main Power Supply.

This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm.

The installation fuse (25A D type

) must be used for the power supply line of this conditioner.

WARNINGS

Ask an authorized dealer or qualified installation professional to install/maintain the air conditioner.

Inappropriate installation may result in water leakage, electric shock or fire.

Turn off the main power supply switch or breaker before attempting any electrical work.

Make sure all power switches are off. Failure to do so may cause electric shock.

Connect the connecting cable correctly.

If the connecting cable is connected in a wrong way, electric parts may be damaged.

When moving the air conditioner for the installation into another place, be very careful not to enter any gaseous matter other than the specified refrigerant into the refrigeration cycle.

If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes abnormally high and it resultingly causes pipe burst and injuries on persons.

Do not modify this unit by removing any of the safety guards or by by-passing any of the safety interlock switches.

Exposure of unit to water or other moisture before installation may cause a short-circuit of electrical parts.

Do not store it in a wet basement or expose to rain or water.

1 PRECAUTIONS FOR SAFETY

After unpacking the unit, examine it carefully if there are possible damage.

Do not install in a place that might increase the vibration of the unit.

To avoid personal injury (with sharp edges), be careful when handling parts.

Perform installation work properly according to the Installation Manual.

Inappropriate installation may result in water leakage, electric shock or fire.

When the air conditioner is installed in a small room, provide appropriate measures to ensure that the concentration of refrigerant leakage occur in the room does not exceed the critical level.

Install the air conditioner securely in a location where the base can sustain the weight adequately.

Perform the specified installation work to guard against an earthquake.

If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.

If refrigerant gas has leaked during the installation work, ventilate the room immediately.

If the leaked refrigerant gas comes in contact with fire, noxious gas may generate.

After the installation work, confirm that refrigerant gas does not leak.

If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas might generate.

Electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Make sure the air conditioner uses an exclusive power supply.

An insufficient power supply capacity or inappropriate installation may cause fire.

Use the specified cables for wiring connect the terminals securely fix. To prevent external forces applied to the terminals from affecting the terminals.

Conform to the regulations of the local electric company when wiring the power supply.

Inappropriategroundingmay cause electricshock.

Do not install the air conditioner in a location subject to a risk of exposure to a combustible gas.

If a combustible gas leaks, and stays around the unit, a fire may occur.

TCB-DP22CE

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Contents Split Type DC motor AC motor Type Indoor unit Outdoor unitName 0BT-E ∗∗ 1BT-E ∗∗ 1CT-EContents Outdoor Installation ManualNew Refrigerant Air Conditioner Installation Precautions for SafetyTo Disconnect the Appliance from Main Power Supply RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Refrigerant Accessory and Installation PartsRefrigerant Piping Before installation Selection of InstallationNecessary Space for Installation Installation PlaceObstacle at rear side Upper side is free Obstacle at front side Upper side is freeStandard installation Installation of Outdoor UnitSerial installation at front and rear sides Obstacle also at the upper sideRefrigerant Piping Connection Optional Installation Parts Local ProcureFor Reference Knockout of Pipe CoverPipe Forming/End Positioning Refrigerant PipingOuter dia. of copper pipe Tightening torque Tightening of Connecting PartEvacuating Air PurgeVacuum pump How to open the valve Valve sizeCharge port Stripping length power cord and connecting cable How to wireElectrical Work Final Installation Checks Check and Test OperationSelf-Diagnosis by LED Indication Changes in the product and components New tools for R410ANew tools for R410A Applicable to R22 model Changes Indoor Separate sold parts Part name ’ty Shape Standard wired remote ControllerRAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Installation space Selection of installation place Selection of Installation PlaceAdvice Secure the space required to installation and servicingInstallation procedure Installation of Indoor UnitExternal view Dimension100 RAV-SM1101, 1401BTMounting of clamp Accessory Installation of remote controller Sold separatelyHanging down of indoor unit Clamp mounting Removal of air filterInstallation clearance Restriction to installationConcealed duct type Ledge ceiling concealed duct typeStatic pressure characteristics of each model AIR Ducting Work103 RAV-SM1401BT Round duct RAV-SM1101BT Round ductConnecting method of the duct Points at installation work General cautions106 Hanging of indoor unit Mounting of remote controllerMounting of filter and canvas for suction port 107Piping material Drain Piping WorkPiping and cautions Thermal-insulating processConnection of the drain hose Drain-upCheck of water drain After electric piping workFlaring dia meter size a Unit mm Permissible piping length and heatTightening connection Tightening torque of flare pipe connectionsOpen valve fully Packed valve handling precautionsGas leak check Use a vacuum pumpFor 801, 1101, 1401AT model 801, 1101, 1401 type valve at gas side112 113 Cabling diagram Remote controller cablingCabling 114Case of wired remote controller How to execute a test runTest RUN Before test runConfirmation of error history TroubleshootingProcedure Description Confirmation and checkApplicable Controls Automatic address117 When using wireless remote controller Setup of external static pressureTo incorporate a filter sold separately Short plug position CN112, CN111, CN110 from the leftChange of lighting time of filter sign To secure better effect of heating119 Maintenance INSTALLATION/SERVICING ToolsCleaning of Return grille Clean the Return grilles with waterRAV-SM561, 801CT-E RAV-SM1101, 1401CT-E 121Part name ’ty Shape Usage Part name122 123 Installation space Avoid installing in the following places124 Height of ceiling Case of wireless type126 How to use attached installation patternModel name 561CT 801CTKnockout hole of power cable take-in port Installation of hanging boltsPipe knockout hole Draw-out direction of pipe/cableInstallation of indoor unit Drain up Piping/Heat insulating materialCollective piping Adhesive inhibitedConnection of drain pipe Connection of drain hose Thermal insulating processCase of taking pipe from the left side 130Flaring diam. meter size a Unit mm Refrigerant Piping and Evacuating131 Outer diam. of copper pipeOpen the valve fully Piping with outdoor unitRefrigerant amount to be added Gas leak checkBe sure to connect earth wire. Grounding work Remote controller wiring133 134 Cable connection135 Wiring diagram136 137 138 139 Case of installation to high ceilingSet data 0000 Set data140 Removal of suction grille 141Tools Cleaning of air filter Accessories 144 RBC-EXW21EProgram button Cancel button Operation procedureTimer set button Holiday setting indication mark146 147 148 149 RBC-AS21E150 AS21EAutomatic Cool/Heat 151 RBC-AX22CERemote Controller Signal Receiving Part152 Operation Section Display Section 153154 155 How to Check the Address To Use the Remote Controller Setting to Wall, etcHow to Match the Address When a signalis correctlyreceived, Pisoundcan be heardStart 157Phenomenon Cause Measures Phenomenon Cause158 Requirement for installation Multiple remote controllers Accessory partsRemote controller test run setup How to perform cabling of the remote controller160 Program Weekly TimerRequirement to install the remote sensor Accessory partsHow to install the remote sensor 161Installation of sensor unit Accessory162 How to set the room temperature sensor How to perform cabling of sensor unitsHow to set the address switch Slide switchHow to handle the remote controller How to set up filter sold separately of the high ceiling164 Test runTo Personnel Charged in Installation Work and Service Ceiling panel Never modify or repair the product’ty ØM5mm x 40mm ØM4mm x 12mm FlapInstallation of suction grille Installation of adjust corner capCheck after installation For wireless remote controller168 TCB-DP22CENew Refrigerant Air Conditioner Installation Connect the connecting cable correctlyTo Disconnect the Appliance from Main Power Supply 169170 Before installationKnockout hole Connection of Elbow Piping KIT171 How to install drain up kitThermal insulating process Tightening connectionConnection of drain hose at indoor unit side 172Connection of drain hose at drain up kit side Piping/Heat insulating materialCheck the draining 173174 175 For Installation ProfessionalsUse for Indoor Unit Only Combination List of Adapter Parts176 Case of 4-way Ceiling Cassette RAV-SM **0 UT-ECase of Concealed Duct RAV-SM **0 BT-E Procedure Address No. setup table SW01Setup from the remote controller at the indoor unit side Setup by the switch on the adapter P.C. boardTo Customers 178179 TCB-KP12CE TCB-KP22CE180 Parts List181 Setup of fan when building in the high-efficiency filter Installation of high-efficiency filter182 High-Efficiency FilterSetup of fan when building in the filter sold separately 183Deodorant Filter, Ammonium Filter Page Memo