Balcar R410A Tightening of Connecting Part, Outer dia. of copper pipe Tightening torque

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RAV-SP1100, 1400AT-E

RAV-SM1100, 1400AT-E

4 REFRIGERANT PIPING

Tightening of Connecting Part

 

(Unit: N•m)

 

 

Outer dia. of copper pipe

Tightening torque

 

 

6.4 mm (diam.)

14 to 18 (1.4 to 1.8 kgf•m)

 

 

9.5 mm (diam.)

33 to 42 (3.3 to 4.2 kgf•m)

 

 

12.7 mm (diam.)

50 to 62 (5.0 to 6.2 kgf•m)

 

 

15.9 mm (diam.)

68 to 82 (6.8 to 8.2 kgf•m)

 

 

Flare at

indoor unit side

Flare at

outdoor unit side

Align the centers of the connecting pipes and tighten the flare nut strong as far as possible with your fingers.

Then fix the nut with a spanner and tighten it with torque wrench as shown in the figure.

Half union or packed valve

Flare nut

Externally

 

Internally

threaded side

 

threaded side

Fix with spanner.

Tighten with torque wrench.

As shown in the figure, be sure to use a double spanner to loosen or tighten the flare nut of the valve at gas side. If using a single spanner, the nut cannot be tightened with necessary tightening torque.

On the contrary, use a single spanner to loosen or tighten the flare nut of the valve at liquid side.

REQUIREMENT

1.Do not put the spanner on the cap. The valve may be broken.

2.If applying excessive torque, the nut may be broken according to some installation conditions.

After the installation work, be sure to check gas leak of connecting part of the pipes with nitrogen.

Cover

Pressure of R410A is higher than that of R22 (Approx. 1.6 times). Therefore, using a torque wrench, tighten the flare pipe connecting sections which connect the indoor/outdoor units at the speci- fied tightening torque. Incomplete connections may cause not only a gas leak, but also a trouble of the refrigeration cycle.

Do not apply refrigerating machine oil to the flared surface.

Cover

Cap

Piping valve

Loosened

Tightened

 

Flare nut

Valve at gas side

– 26 –

Image 12
Contents Split Type Type Indoor unit Outdoor unit DC motor AC motorName 0BT-E ∗∗ 1BT-E ∗∗ 1CT-EContents Installation Manual OutdoorPrecautions for Safety New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-EAccessory and Refrigerant Accessory and Installation PartsRefrigerant Piping Selection of Installation Before installationInstallation Place Necessary Space for InstallationObstacle at rear side Upper side is free Obstacle at front side Upper side is freeInstallation of Outdoor Unit Standard installationSerial installation at front and rear sides Obstacle also at the upper sideOptional Installation Parts Local Procure Refrigerant Piping ConnectionFor Reference Knockout of Pipe CoverRefrigerant Piping Pipe Forming/End PositioningTightening of Connecting Part Outer dia. of copper pipe Tightening torqueEvacuating Air PurgeVacuum pump How to open the valve Valve sizeCharge port Stripping length power cord and connecting cable How to wireElectrical Work Final Installation Checks Check and Test OperationSelf-Diagnosis by LED Indication Changes in the product and components New tools for R410ANew tools for R410A Applicable to R22 model Changes Indoor Part name ’ty Shape Standard wired remote Controller Separate sold partsRAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Part name ’ty ShapeConnect the connecting cable correctly Inappropriate grounding may cause electric shock Selection of Installation Place Installation space Selection of installation placeAdvice Secure the space required to installation and servicingInstallation of Indoor Unit Installation procedureDimension External view100 RAV-SM1101, 1401BTInstallation of remote controller Sold separately Mounting of clamp AccessoryHanging down of indoor unit Clamp mounting Removal of air filterRestriction to installation Installation clearanceConcealed duct type Ledge ceiling concealed duct typeStatic pressure characteristics of each model AIR Ducting Work103 RAV-SM1101BT Round duct RAV-SM1401BT Round ductConnecting method of the duct Points at installation work General cautions106 Mounting of remote controller Hanging of indoor unitMounting of filter and canvas for suction port 107Drain Piping Work Piping materialPiping and cautions Thermal-insulating processDrain-up Connection of the drain hoseCheck of water drain After electric piping workPermissible piping length and heat Flaring dia meter size a Unit mmTightening connection Tightening torque of flare pipe connectionsPacked valve handling precautions Open valve fullyGas leak check Use a vacuum pumpFor 801, 1101, 1401AT model 801, 1101, 1401 type valve at gas side112 113 Remote controller cabling Cabling diagramCabling 114How to execute a test run Case of wired remote controllerTest RUN Before test runTroubleshooting Confirmation of error historyProcedure Description Confirmation and checkApplicable Controls Automatic address117 Setup of external static pressure When using wireless remote controllerTo incorporate a filter sold separately Short plug position CN112, CN111, CN110 from the leftChange of lighting time of filter sign To secure better effect of heating119 INSTALLATION/SERVICING Tools MaintenanceCleaning of Return grille Clean the Return grilles with water121 RAV-SM561, 801CT-E RAV-SM1101, 1401CT-EPart name ’ty Shape Usage Part name122 123 Installation space Avoid installing in the following places124 Case of wireless type Height of ceilingHow to use attached installation pattern 126Model name 561CT 801CTInstallation of hanging bolts Knockout hole of power cable take-in portPipe knockout hole Draw-out direction of pipe/cableInstallation of indoor unit Piping/Heat insulating material Drain upCollective piping Adhesive inhibitedConnection of drain hose Thermal insulating process Connection of drain pipeCase of taking pipe from the left side 130Refrigerant Piping and Evacuating Flaring diam. meter size a Unit mm131 Outer diam. of copper pipePiping with outdoor unit Open the valve fullyRefrigerant amount to be added Gas leak checkBe sure to connect earth wire. Grounding work Remote controller wiring133 Cable connection 134Wiring diagram 135136 137 138 Case of installation to high ceiling 139Set data 0000 Set data140 Removal of suction grille 141Tools Cleaning of air filter Accessories RBC-EXW21E 144Operation procedure Program button Cancel buttonTimer set button Holiday setting indication mark146 147 148 RBC-AS21E 149150 AS21EAutomatic Cool/Heat RBC-AX22CE 151Remote Controller Signal Receiving Part152 153 Operation Section Display Section154 155 To Use the Remote Controller Setting to Wall, etc How to Check the AddressHow to Match the Address When a signalis correctlyreceived, Pisoundcan be heard157 StartPhenomenon Cause Measures Phenomenon Cause158 Accessory parts Requirement for installation Multiple remote controllersRemote controller test run setup How to perform cabling of the remote controllerProgram Weekly Timer 160Accessory parts Requirement to install the remote sensorHow to install the remote sensor 161Installation of sensor unit Accessory162 How to perform cabling of sensor units How to set the room temperature sensorHow to set the address switch Slide switchHow to set up filter sold separately of the high ceiling How to handle the remote controller164 Test runTo Personnel Charged in Installation Work and Service Never modify or repair the product Ceiling panel’ty ØM5mm x 40mm ØM4mm x 12mm FlapInstallation of adjust corner cap Installation of suction grilleCheck after installation For wireless remote controllerTCB-DP22CE 168Connect the connecting cable correctly New Refrigerant Air Conditioner InstallationTo Disconnect the Appliance from Main Power Supply 169Before installation 170Knockout hole Connection of Elbow Piping KITHow to install drain up kit 171Thermal insulating process Tightening connection172 Connection of drain hose at indoor unit sideConnection of drain hose at drain up kit side Piping/Heat insulating material173 Check the draining174 For Installation Professionals 175Use for Indoor Unit Only Combination List of Adapter Parts176 Case of 4-way Ceiling Cassette RAV-SM **0 UT-ECase of Concealed Duct RAV-SM **0 BT-E Address No. setup table SW01 ProcedureSetup from the remote controller at the indoor unit side Setup by the switch on the adapter P.C. board178 To CustomersTCB-KP12CE TCB-KP22CE 179Parts List 180181 Installation of high-efficiency filter Setup of fan when building in the high-efficiency filter182 High-Efficiency FilterSetup of fan when building in the filter sold separately 183Deodorant Filter, Ammonium Filter Page Memo