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Baldor MIN1853 Table 3-1 Wire Size and Protection Devices, Figure 3-3 115VAC Single Phase AC Power Connections, * , Figure 3-4 230VAC Single Phase AC Power Connections

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3-4 Receiving & Installation MN1853

Table 3-1 Wire Size and Protection Devices

Incoming Power

Continuous Input Input Fuse Wire Gauge

Catalog Number Nominal Input

Voltage

Continuous

Output

Amps (RMS)

Input

Breaker

(A) Time

Delay (A) AWG

(USA) mm2

(Europe)

LX1P1A07F9 115V (1f)7.9A 30 30 14 2.5

LX1P2A06 115V (1f)6.0A 20 20 14 2.5

LX1P1A03 230V (1f)3.9A 20 20 14 2.5

Note: All wire sizes are based on 75°C copper wire. Higher temperature smaller gauge wire may

be used per NEC and local codes. Recommended fuses/breakers are based on 25°C

ambient, maximum continuous driver output current and no harmonic current.

Power Connections Power connections are shown in Figures 3-3 and 3-4.

Figure 3-3 115VAC Single Phase AC Power Connections

L1

Alternate *

Fuse

Connection Note 1

L1 Neutral

LN

* Circuit

Breaker

Earth

Note 2

Note 1

Baldor

LinStep+

Notes:

1. See “Protection Devices” described in this section.

2. Metal conduit or shielded cable should be used. Connect

conduits so the use of a Reactor or RC Device does not

interrupt EMI/RFI shielding.

3. Use same gauge wire for Earth ground as is used for L and N.

(VDE (Germany) requires 10mm2 minimum, 6AWG). For CE

Compliance, connect Earth to the backplane of the enclosure.

4. Reference EMC wiring in Section 8.

5. GND is located on the motor terminal strip.

Note 3 & 4

* Components not provided with driver.

GND

Note 5

Figure 3-4 230VAC Single Phase AC Power Connections

L1 L2

Alternate *

Fuse

Connection Note 1

L1 L2

* Circuit

Breaker

Earth

Note 2

Note 1

Baldor

LinStep+

Notes:

1. See “Protection Devices” described in this section.

2. Metal conduit or shielded cable should be used. Connect

conduits so the use of a Reactor or RC Device does not

interrupt EMI/RFI shielding.

3. Use same gauge wire for Earth ground as is used for L and N.

(VDE (Germany) requires 10mm2 minimum, 6AWG). For CE

Compliance, connect Earth to the backplane of the enclosure.

4. Reference EMC wiring in Section 8.

5. GND is located on the motor terminal strip.

Note 3 & 4

L1 L2 * Components not provided with driver.

GND

Note 5

Contents

Main Table of Contents Page Page Page Section 1 General Information CE Compliance Limited Warranty Product Notice Safety Notice Page Page Section 2 Product Overview Figure 2-1 Motion Control with LinStep+ S S Page Section 3 Receiving and Installation Receiving & Inspection Location Considerations Power Dissipation Mechanical Installation Electrical Installation Figure 3-1 Recommended System Grounding for UL Figure 3-2 Recommended System Grounding (1 phase) for CE Power Disconnect Protection Devices Table 3-1 Wire Size and Protection Devices Figure 3-3 115VAC Single Phase AC Power Connections * Figure 3-4 230VAC Single Phase AC Power Connections Receiving & Installation Figure 3-5 Connection Locations (115VAC, 1 Axis) Figure 3-6 Connection Locations (230VAC, 1 Axis) Figure 3-7 Keypad (Nullmodem) Connections Receiving & Installation Figure 3-8 9 & 25 Pin RS-232 Cable Connections for UL Installations Figure 3-9 9 & 25 Pin RS-232 Cable Connections for CE Installations Figure 3-10 Daisy Chain Connection Figure 3-11 9 Pin RS-485 Cable Connections For UL Installations Figure 3-12 9 Pin RS-485 Cable Connections For CE Installations 3-10 Receiving & Installation MN1853 Figure 3-13 RS485 4 Wire Multi-Drop for UL Installations *Terminating resistor TR is 120 W typical value. Only the PC and last control are terminated. Use twisted pair shielded cable with an overall shield. PC / Host Device Figure 3-14 RS485 4 Wire Multi-Drop for CE Installations Discrete I/O Connections Figure 3-15 Opto Isolated Input Connections Figure 3-16 Programmable Output Connections Limits Connections Figure 3-17 Opto Isolated Input Connections Encoder Connections Figure 3-18 Differential Encoder Connections for UL Installations Table 3-2 Encoder Color Code Motor Connections Figure 3-20 Stepper Motor Connections Series Motor Connections Parallel Motor Connections LXOpto 44 and 88 Figure 3-21 OPTO Racks Receiving & Installation Figure 3-22 LXDB25 Converter Figure 3-23 Start-Up Procedure Figure 3-24 Keypad Adjustments Section 4 Keypad Operation . Keypad Operation Overview ESC 0 9 Table 4-1 Run Menu JOG Menu Edit Menu Figure 4-2 New Program Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-6 Figure 4-7 Figure 4-8 Alpha Characters Edit, Setup Submenu Table shows the structure within the EDIT, SETUP submenu. Table 4-2 Edit, Setup Submenu Page HELP Menu COPY Menu DEL Menu Page Section 5 Setup Overview Configure Motor Page 5-4 Setup MN1853 Configure Encoder Setup Configure Your Application Setup 5-8 Setup MN1853 Configure the I/O are defined, it is a good idea to write down the configuration for later reference. Table 5-1 Setup Table 5-1 5-10 Setup MN1853 Table 5-1 Setup Figure 5-1 Table 5-2 Table 5-2 Configure the Optional LXOPTO 44/88 Configure the Output States Setup Configure End of Travel Switch Polarity Configure JOG Parameters 5-14 Setup MN1853 Configure HOME Parameters Setup Configure Powerup Program Configure Serial Communications 5-18 Setup MN1853 Configure Miscellaneous Setup Parameters Table 5-3 Setup Table 5-4 Page Section 6 Keypad Programming Commands Table 6-1 Keypad Program Command List 6-2 Keypad Programming MN1853 Keypad Programming Page Keypad Programming Page Page 6-8 Keypad Programming MN1853 Figure 6-1 Example 3Screen Menu Program Keypad Programming 6-10 Keypad Programming MN1853 Figure 6-2 Keypad Programming (4,2) X Page Keypad Programming 6-14 Keypad Programming MN1853 Page 6-16 Keypad Programming MN1853 Keypad Programming Move Continuous Continued 6-18 Keypad Programming MN1853 Keypad Programming 6-20 Keypad Programming MN1853 Keypad Programming 6-22 Keypad Programming MN1853 Keypad Programming Table 6-2 Summary of Expressions, Operators and Functions Helpful Hints Variables 6-26 Keypad Programming MN1853 Examples of how to use Builtin Variables Using Builtin Variable (AROWREL) NonVolatile Variables Arithmetic Operands and Equations Boolean Operators Logical Operators Increment/Decrement Variables Expressions Other Programming Samples Keypad Programming Create a Message and Read an Input Variable Create a Menu (menu display on keypad display for operator) Fast In, Slow Feed Move (Using the Distance to Change (DC) command) Setting an Output=On (onthefly) 6-32 Keypad Programming MN1853 Read a 4 Digit BCD number, 2 Digits at a time Reading an Analog Input Value Section 7 Troubleshooting Troubleshooting Overview The tables in this section provide information related to the indications provided by these devices. Table 7-1 7-2 Troubleshooting MN1853 Additional Information Serial Communications Problems Page Section 8 Specifications & Product Data Identification General Specifications Dimensions Page Section 9 CE Guidelines CE Declaration of Conformity EMC Conformity and CE Marking Wiring of Shielded (Screened) Cables Page EMC Installation Instructions Cable Screens Grounding 9-4 CE Guidelines MN1853 Input Signal Cable Grounding Simulated Encoder Output Cable Grounding To Controller Encoder Cable Grounding Appendix A Appendix Programming Template A-2 Appendix MN1853 Appendix Remote Keypad Mounting Template