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Baldor MIN1853 Discrete I/O Connections, Figure 3-15 Opto Isolated Input Connections , Figure 3-16 Programmable Output Connections , Limits Connections Figure 3-17 Opto Isolated Input Connections

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Receiving & Installation 3-11MN1853

Discrete I/O Connections

The 25 pin “Discrete I/O” connector (Figure 3-5) contains the Input 1–8, Output

1–8 and OPTO 44/88 connections. (See Figures 3-15, 3-16 and the Section

“OPTO 44/88” description.

Figure 3-15 Opto Isolated Input Connections (Inputs 1–8)

Inputs 1–8

(Isolated)

Com

470 Ù

Opto

Isolator

+5VDC (Isolated)

Common

(Isolated)

Figure 3-16 Programmable Output Connections

Outputs 1–8

(Programmable)

Com

10kÙ

Opto

Isolator

Jumper

12V

Factory installed jumper for 12VDC pull–up operation.

Maximum current sink capability is 100mA per output

and 350mA maximum from internal 12VDC supply.

Outputs 1–8

(Programmable) Com

10kÙ

Opto

Isolator

(Remove Jumper) 12V

P–Up

P–Up

External

+24VDC

Supply

+24V

Com

Standard 12V Output Connections Optional 24V Output Connections

Remove factory installed jumper from terminal P–Up.

Connect an external 24VDC supply to terminals P–Up

and Com. (Terminal P–Up must be positive).

Limits Connections

Figure 3-17 Opto Isolated Input Connections (Inputs 1–8)

Isolated Inputs

(Home, ET+, ET–)

Com

715 Ù

Opto

Isolator

+5VDC (Isolated)

Common

(Isolated)

Limits

Drive Color

12V

Com

ET±

Brown

Green

White/Red

Limit

+V

0V

Output

Contents

Main Table of Contents Page Page Page Section 1 General Information CE Compliance Limited Warranty Product Notice Safety Notice Page Page Section 2 Product Overview Figure 2-1 Motion Control with LinStep+ S S Page Section 3 Receiving and Installation Receiving & Inspection Location Considerations Power Dissipation Mechanical Installation Electrical Installation Figure 3-1 Recommended System Grounding for UL Figure 3-2 Recommended System Grounding (1 phase) for CE Power Disconnect Protection Devices Table 3-1 Wire Size and Protection Devices Figure 3-3 115VAC Single Phase AC Power Connections * Figure 3-4 230VAC Single Phase AC Power Connections Receiving & Installation Figure 3-5 Connection Locations (115VAC, 1 Axis) Figure 3-6 Connection Locations (230VAC, 1 Axis) Figure 3-7 Keypad (Nullmodem) Connections Receiving & Installation Figure 3-8 9 & 25 Pin RS-232 Cable Connections for UL Installations Figure 3-9 9 & 25 Pin RS-232 Cable Connections for CE Installations Figure 3-10 Daisy Chain Connection Figure 3-11 9 Pin RS-485 Cable Connections For UL Installations Figure 3-12 9 Pin RS-485 Cable Connections For CE Installations 3-10 Receiving & Installation MN1853 Figure 3-13 RS485 4 Wire Multi-Drop for UL Installations *Terminating resistor TR is 120 W typical value. Only the PC and last control are terminated. Use twisted pair shielded cable with an overall shield. PC / Host Device Figure 3-14 RS485 4 Wire Multi-Drop for CE Installations Discrete I/O Connections Figure 3-15 Opto Isolated Input Connections Figure 3-16 Programmable Output Connections Limits Connections Figure 3-17 Opto Isolated Input Connections Encoder Connections Figure 3-18 Differential Encoder Connections for UL Installations Table 3-2 Encoder Color Code Motor Connections Figure 3-20 Stepper Motor Connections Series Motor Connections Parallel Motor Connections LXOpto 44 and 88 Figure 3-21 OPTO Racks Receiving & Installation Figure 3-22 LXDB25 Converter Figure 3-23 Start-Up Procedure Figure 3-24 Keypad Adjustments Section 4 Keypad Operation . Keypad Operation Overview ESC 0 9 Table 4-1 Run Menu JOG Menu Edit Menu Figure 4-2 New Program Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-6 Figure 4-7 Figure 4-8 Alpha Characters Edit, Setup Submenu Table shows the structure within the EDIT, SETUP submenu. Table 4-2 Edit, Setup Submenu Page HELP Menu COPY Menu DEL Menu Page Section 5 Setup Overview Configure Motor Page 5-4 Setup MN1853 Configure Encoder Setup Configure Your Application Setup 5-8 Setup MN1853 Configure the I/O are defined, it is a good idea to write down the configuration for later reference. Table 5-1 Setup Table 5-1 5-10 Setup MN1853 Table 5-1 Setup Figure 5-1 Table 5-2 Table 5-2 Configure the Optional LXOPTO 44/88 Configure the Output States Setup Configure End of Travel Switch Polarity Configure JOG Parameters 5-14 Setup MN1853 Configure HOME Parameters Setup Configure Powerup Program Configure Serial Communications 5-18 Setup MN1853 Configure Miscellaneous Setup Parameters Table 5-3 Setup Table 5-4 Page Section 6 Keypad Programming Commands Table 6-1 Keypad Program Command List 6-2 Keypad Programming MN1853 Keypad Programming Page Keypad Programming Page Page 6-8 Keypad Programming MN1853 Figure 6-1 Example 3Screen Menu Program Keypad Programming 6-10 Keypad Programming MN1853 Figure 6-2 Keypad Programming (4,2) X Page Keypad Programming 6-14 Keypad Programming MN1853 Page 6-16 Keypad Programming MN1853 Keypad Programming Move Continuous Continued 6-18 Keypad Programming MN1853 Keypad Programming 6-20 Keypad Programming MN1853 Keypad Programming 6-22 Keypad Programming MN1853 Keypad Programming Table 6-2 Summary of Expressions, Operators and Functions Helpful Hints Variables 6-26 Keypad Programming MN1853 Examples of how to use Builtin Variables Using Builtin Variable (AROWREL) NonVolatile Variables Arithmetic Operands and Equations Boolean Operators Logical Operators Increment/Decrement Variables Expressions Other Programming Samples Keypad Programming Create a Message and Read an Input Variable Create a Menu (menu display on keypad display for operator) Fast In, Slow Feed Move (Using the Distance to Change (DC) command) Setting an Output=On (onthefly) 6-32 Keypad Programming MN1853 Read a 4 Digit BCD number, 2 Digits at a time Reading an Analog Input Value Section 7 Troubleshooting Troubleshooting Overview The tables in this section provide information related to the indications provided by these devices. Table 7-1 7-2 Troubleshooting MN1853 Additional Information Serial Communications Problems Page Section 8 Specifications & Product Data Identification General Specifications Dimensions Page Section 9 CE Guidelines CE Declaration of Conformity EMC Conformity and CE Marking Wiring of Shielded (Screened) Cables Page EMC Installation Instructions Cable Screens Grounding 9-4 CE Guidelines MN1853 Input Signal Cable Grounding Simulated Encoder Output Cable Grounding To Controller Encoder Cable Grounding Appendix A Appendix Programming Template A-2 Appendix MN1853 Appendix Remote Keypad Mounting Template