Baldor MIN1853 Configure Your Application

5-6 Setup MN1853

Configuring Position Maintenance Gain [ PGi ]

EDIT > SETUP > ENC > PMGAIN

Value: 10

Range: 1–32,767

– Axis One PM GAIN –

←10 →

Select value, press ENTER

PM Gain specifies a gain value used to determine correction velocity. The

correction velocity is calculated as “displacement* correction gain” in units

of steps/in. Therefore, the larger the displacement, the faster position

maintenance will attempt to correct position. For example, if the correction

gain is set to 3 and an active displacement of 3200 steps occurs, the

correction velocity will be (3 * 3200) = 9600 steps/sec.

Configuring Position Maintenance Max Velocity [ PVi ]

EDIT > SETUP > ENC > PMMAX

Value: 1.0 in/s

Range: 0.005–9,999,999.0

– Axis One PM MaxVel –

←1.0 in/s →

Select value, press ENTER

Limits the velocity of a position maintenance correction. Regardless

of the magnitude of displacement of correction gain, the correction

velocity will never exceed this maximum velocity setting.

Configure Your Application (Mechanics)

The MECH SETUP menu allows you to preset distance, velocity, and acceleration

units convenient for your application. These units are used for all display and

position reporting modes. This menu also allows you to compensate for a known

amount of backlash in your mechanical system, and to set a maximum allowable

speed for each axis.

Action Display Comments

Press EDIT key –↑EDIT↓–

PROG SETUP POS

Select a sub–menu, press F1 (PROG),

F2 (SETUP), or F3 (POS).

Press F2 (SETUP)key for more

sub menu selections. Press ↓key

for more sub menu selections. –↑SETUP↓–

PROG RS232 MISC

Select a sub–menu, press F1 (PROG),

F2 (RS232), or F3 (MISC).

Press F3 (MECH) key –↑SETUP↓–

MOTOR ENC MECH

Select a sub–menu, press F1

(MOTOR), F2 (ENC), or F3 (MECH).

Press ↓key for more sub menu

selections. ←↑ MECH SETUP ↓→

DIST Pitch Vel

Select a sub–menu, press F1

(Distance), F2 (Pitch), or

F3 (Velocity).

Press ↓key for more sub menu

selections. ←↑ MECH SETUP ↓→

VMAX ACCEL AMAX

Select a sub–menu, press F1 (VMAX),

or F2 (Accel), or F3 (AMAX).

Contents

Main Table of Contents Page Page Page Section 1 General Information CE Compliance Limited Warranty Product Notice Safety Notice Page Page Section 2 Product Overview Figure 2-1 Motion Control with LinStep+ S S Page Section 3 Receiving and Installation Receiving & Inspection Location Considerations Power Dissipation Mechanical Installation Electrical Installation Figure 3-1 Recommended System Grounding for UL Figure 3-2 Recommended System Grounding (1 phase) for CE Power Disconnect Protection Devices Table 3-1 Wire Size and Protection Devices Figure 3-3 115VAC Single Phase AC Power Connections * Figure 3-4 230VAC Single Phase AC Power Connections Receiving & Installation Figure 3-5 Connection Locations (115VAC, 1 Axis) Figure 3-6 Connection Locations (230VAC, 1 Axis) Figure 3-7 Keypad (Nullmodem) Connections Receiving & Installation Figure 3-8 9 & 25 Pin RS-232 Cable Connections for UL Installations Figure 3-9 9 & 25 Pin RS-232 Cable Connections for CE Installations Figure 3-10 Daisy Chain Connection Figure 3-11 9 Pin RS-485 Cable Connections For UL Installations Figure 3-12 9 Pin RS-485 Cable Connections For CE Installations 3-10 Receiving & Installation MN1853 Figure 3-13 RS485 4 Wire Multi-Drop for UL Installations *Terminating resistor TR is 120 W typical value. Only the PC and last control are terminated. Use twisted pair shielded cable with an overall shield. PC / Host Device Figure 3-14 RS485 4 Wire Multi-Drop for CE Installations Discrete I/O Connections Figure 3-15 Opto Isolated Input Connections Figure 3-16 Programmable Output Connections Limits Connections Figure 3-17 Opto Isolated Input Connections Encoder Connections Figure 3-18 Differential Encoder Connections for UL Installations Table 3-2 Encoder Color Code Motor Connections Figure 3-20 Stepper Motor Connections Series Motor Connections Parallel Motor Connections LXOpto 44 and 88 Figure 3-21 OPTO Racks Receiving & Installation Figure 3-22 LXDB25 Converter Figure 3-23 Start-Up Procedure Figure 3-24 Keypad Adjustments Section 4 Keypad Operation . Keypad Operation Overview ESC 0 9 Table 4-1 Run Menu JOG Menu Edit Menu Figure 4-2 New Program Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-6 Figure 4-7 Figure 4-8 Alpha Characters Edit, Setup Submenu Table shows the structure within the EDIT, SETUP submenu. Table 4-2 Edit, Setup Submenu Page HELP Menu COPY Menu DEL Menu Page Section 5 Setup Overview Configure Motor Page 5-4 Setup MN1853 Configure Encoder Setup Configure Your Application Setup 5-8 Setup MN1853 Configure the I/O are defined, it is a good idea to write down the configuration for later reference. Table 5-1 Setup Table 5-1 5-10 Setup MN1853 Table 5-1 Setup Figure 5-1 Table 5-2 Table 5-2 Configure the Optional LXOPTO 44/88 Configure the Output States Setup Configure End of Travel Switch Polarity Configure JOG Parameters 5-14 Setup MN1853 Configure HOME Parameters Setup Configure Powerup Program Configure Serial Communications 5-18 Setup MN1853 Configure Miscellaneous Setup Parameters Table 5-3 Setup Table 5-4 Page Section 6 Keypad Programming Commands Table 6-1 Keypad Program Command List 6-2 Keypad Programming MN1853 Keypad Programming Page Keypad Programming Page Page 6-8 Keypad Programming MN1853 Figure 6-1 Example 3Screen Menu Program Keypad Programming 6-10 Keypad Programming MN1853 Figure 6-2 Keypad Programming (4,2) X Page Keypad Programming 6-14 Keypad Programming MN1853 Page 6-16 Keypad Programming MN1853 Keypad Programming Move Continuous Continued 6-18 Keypad Programming MN1853 Keypad Programming 6-20 Keypad Programming MN1853 Keypad Programming 6-22 Keypad Programming MN1853 Keypad Programming Table 6-2 Summary of Expressions, Operators and Functions Helpful Hints Variables 6-26 Keypad Programming MN1853 Examples of how to use Builtin Variables Using Builtin Variable (AROWREL) NonVolatile Variables Arithmetic Operands and Equations Boolean Operators Logical Operators Increment/Decrement Variables Expressions Other Programming Samples Keypad Programming Create a Message and Read an Input Variable Create a Menu (menu display on keypad display for operator) Fast In, Slow Feed Move (Using the Distance to Change (DC) command) Setting an Output=On (onthefly) 6-32 Keypad Programming MN1853 Read a 4 Digit BCD number, 2 Digits at a time Reading an Analog Input Value Section 7 Troubleshooting Troubleshooting Overview The tables in this section provide information related to the indications provided by these devices. Table 7-1 7-2 Troubleshooting MN1853 Additional Information Serial Communications Problems Page Section 8 Specifications & Product Data Identification General Specifications Dimensions Page Section 9 CE Guidelines CE Declaration of Conformity EMC Conformity and CE Marking Wiring of Shielded (Screened) Cables Page EMC Installation Instructions Cable Screens Grounding 9-4 CE Guidelines MN1853 Input Signal Cable Grounding Simulated Encoder Output Cable Grounding To Controller Encoder Cable Grounding Appendix A Appendix Programming Template A-2 Appendix MN1853 Appendix Remote Keypad Mounting Template