Emerson 00809-0100-4102 Section 6 Troubleshooting

Reference Manual

00809-0100-4102, Rev AA

Section 6: Troubleshooting

May 2013

83

Troub lesh ooti ng

Section 6 Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 83

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 83

Removing from service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 88

6.1 Overview

Tabl e 6-1, Ta ble 6 -2, and Ta ble 6- 3provide summarized maintenance and troubleshooting

suggestions for the most common operating problems for the transmitter and the wireless

network connection.

6.2 Safety messages

Procedures and instructions in this section may require special precautions to ensure the safety

of the personnel performing the operations. Information that raises potential safety issues is

indicated by a warning symbol ( ). Refer to the following safety me ssages before p erforming

an operation preceded by this symbol.

Contents

Main Page Rosemount 2051 Wireless Pressure, Flow, and Level Solutions Page Page Page Contents 1Section 1: Introduction 2Section 2: Configuration 3Section 3: Installation 4Section 4: Commissioning 5Section 5: Operation and maintenance 6Section 6: Troubleshooting AAppendix A: Specifications and Reference Data BAppendix B: Product Certifications Page Page Section 1 Introduction 1.1 Using this manual 1.2 Models covered 1.2.1 Rosemount 2051C Coplanar Pressure Transmitter 1.2.2 Rosemount 2051T in-line Pressure Transmitter Page 1.3 WirelessHART installation flowchart 1.4 Transmitter overview LCD Display 1.5 Considerations before transmitter installation 1.5.1 Wireless consid erations Power up sequence Antenna position ABC 1.5.2 Mechanical Location Electronics cover 1.5.3 Electrical Power module 1.6 Service support 1.7 Product Recycling/Disposal Section 2 Configuration 2.1 Overview 2.2 Safety messages Warnin gs ( ) 2.3 Required bench top configuration AMS Wireless Configurator 2.3.1 Connection diagrams Bench hook-up Field hook-up 2.4 Basic setup 2.4.1 Set device tag 2.4.2 Join device to network 2.4.3 Configure update rate 2.4.4 Set process variable units 2.4.5 Remove Power Module 2.5 Configure for Pressure 2.5.1 Re-Mapping device variables Re-mapping using a Field Communicator Re-mapping using AMS Device Manager 2.5.2 Set range points 2.5.3 Set transmitter percent of range (transfer function) 2.6 Configure for Level and Flow 2.6.1 Configuring scaled variable Configuring Scaled Variable using a Field Communicator Configuring Scaled Variable using AMS Device Manager DP Level Example D DP Flow example B C 2.6.2 Re-Mapping device variables Re-mapping using a Field Communicator Re-mapping using AMS Device Manager 2.6.3 Set range points 2.7 Review configuration data 2.7.1 Review pressure information 2.7.2 Review device information 2.7.3 Review radio information 2.7.4 Review operating parameters 2.8 Configuring the LCD display Configuring LCD display with a Field Communicator Configuring LCD display with AMS Device Manager 2.9 Detailed transmitter setup 2.9.1 Configure process alerts 2.9.2 Damping Damping with a Field Communicator Damping with AMS Device Manager 2.10 Diagnostics and service 2.10.1 Device reset Performing master reset using a Field Communicator Performing master reset using AMS Device Manager 2.10.2 Join status Viewing join status using a Field Communicator Viewing join status using AMS Device Manager 2.10.3 Number of available neighbors 2.11 Advanced Functions for HART Protocol 2.11.1 Saving, Recalling, and Cloning Configuration Data Field Communicator AMS creating a Reusable Copy AMS Applying a User Configuration Section 3 Installation 3.1 Overview 3.2 Safety messages 3.2.1 Warnings ( ) 3.3 Considerations 3.3.1 Installation considerations 3.3.2 Wireless considerations Power up sequence Internal antenna position 3.3.3 Mechanical considerations Steam service Side mounted 3.3.4 Environment al considerations 3.3.5 Draft range considerations Installation Reducing process noise Output damping Reference side filtering 3.4 Installation procedures Process flange orientation A Consider housing rotation Power Module side of electronics housing 3.4.1 Mount the transmitter Mounting brackets Flange bolts Bolt installation BA CD ABC D E Page 3.4.2 Impulse piping Best practices Mounting Requirements Liquid Flow Measurement Gas Flow Measurement Steam Flow Measurement 3.4.3 Process connections Coplanar or traditional process connection Flange adapters Liquid Service Gas Service Steam Service 3.4.4 Inline process connection Inline gage transmitter orientation a 3.4.5 Power Module installation A Sensor Module Process Connection 3.4.6 Installing the LCD display 3.5 Rosemount 304, 305 and 306 integral manifolds 3.5.1 Rosemount 305 Integral Manifold installation procedure 3.5.2 Rosemount 306 Integral Manifold installation procedure 3.5.3 Rosemount 304 Conventional Manifold installation procedure 3.5.4 Manifold operation Page Page Page Page Section 4 Commissioning 4.1 Overview 4.2 Safety messages 4.2.1 Warnings ( ) 4.3 Viewing network status 4.4 Verifying operation Local Display Field Communicator Smart Wireless Gateway 13 0 5 AMS Suite Wireless Configurator Troubleshooting 4.4.1 Using the Field Communicator 4.5 Configuring transmitter security HART lock Page Section 5 Operation and maintenance 5.1 Overview 5.2 Safety messages 5.3 Calibration overview 5.3.1 Determining necessary Sensor Trims Trimming with configuration buttons 5.3.2 Determining calibration frequency Sample calculation for 2051 (0.04% accuracy & 5-year stability) 5.3.3 Compensating for Span line pressure effects (range 4 and range 5) Example High Trim Value: 5.4 Trim the pressure signal 5.4.1 Sensor Trim Overview 5.4.2 Sensor Trim Performing a Sensor Trim with a Field Communicator Performing a Sensor Trim with AMS Device Manager Performing a Digital Zero Trim (option DZ) 5.4.3 Recall Factory TrimSensorTrim Recalling factory trim with AMS 5.4.4 Line Pressure Effect (Range 2 and Range 3) Zero Effect Span Effect Zero Effect: Span Effect: Example LT = LRV + S x (LRV) x P HT = URV + S x (URV) x P Page 5.5 LCD Screen Messages 5.5.1 Startup Screen Sequence P S I X X X X X X X X X x x x 2 5. 0 0 d e g c D E V d e g c 2 5. 2 5 13 0 5 I D n e t w k 5.5.3 Network Diagnostic Status Screens S u p l y 3. 6 0 v o l t s n e t w k u n k n w n n e t w k N E T w K S R C H N G N E G O T n e t w k n e t w k Page 5.5.4 Device Diagnostic Screens D E V d e g c d e g c 5 8. 0 S N S R 2 5. 0 0 D E V 2 5. 2 5 3. 6 0 v o l t s P R C N T 7. 2 1 R A N G E s u p l y f a i l u r s u p l y l o w r a d i o f a i l u r c o n f g c o n f g w a r n w a r n f a i l u r s n s r Section 6 Troubleshooting 6.1 Overview 6.2 Safety messages 6.2.1 Warnings ( ) Page Page Page 6.3 Removing from service Appendix A Specifications and Reference Data A.1 Performance Specifications A.1.1 Conformance to specification (3 (Sigma)) A.1.2 Digital output Reference Accuracy Total Performance Models Standard High Accuracy Option Models Total Per form anc e Long Term Stability LinePressure (Range 4 and Range 5) on page 70. Dynamic Performance Line Pressure Effect per 1000 psi (6,9 MPa) Models Long Term Stability A.2 Functional Specifications A.2.1 Service A.2.2 Range and Sensor Limits Zero and Span Adjustment Requirements A.3 Wireless Self-Organizing Networks Output Wireless Radio (Internal Antenna, WP Option) Local Display Digital Zero trim A.3.1 Overpressure limits Rosemount 2051CD/CG Rosemount 2051CA Rosemount 2051TG/TA Wireless power module A.3.2 Static pressure limit Rosemount 2051CD Only A.3.3 Burst pressure limits Coplanar or traditional process flange Rosemount 2051T A.3.5 Humidity Limits A.3.6 Volumetric Displacement A.3.7 Damping A.4 Physical specifications A.4.1 Electrical connections A.4.2 Process connections Rosemount 2051C Rosemount 2051T A.4.4 Rosemount 2051L Process Wetted Parts Process diaphragms, including process gasket surface Extension Mounting flange Reference Process Connection (Transmitter Low Side) Page A.4.6 Shipping Weights for 2051 Wireless Pressure Transmitter A.5 Dimensional Drawings Page Reference Manual A.6 Ordering Information Table A-6. 2051C Coplanar Pressure Transmitters Ordering Information Model Transm itt er Typ e Pressure Range Transm itt er O utpu t Page Page Page Page Page Page Page Reference Manual Table A-8. Rosemount 2051L Liquid Level Transmitter Ordering Information Model Trans mit ter Type Pressure Range Transm itt er O utpu t Seal Fill Fluid (High Side) Specific Gravity Temperature Limits (Ambient Temperature of 70 F (21 C)) Low Pressure Side Configuration Flange Adapter Diaphragm Material Sensor Fill Fluid Table A-8. Rosemount 2051L Liquid Level Transmitter Ordering Information Page Page Reference Manual Model Product Description Fluid Type Line Size Pipe I.D. Range Pipe Material / Mounting Assembly Material Piping Orientation Annubar Type Sensor Material Sensor Size Page Page Reference Manual Typical Model Number: 2051CFA D L 060 D C H P S 2 T1 0 0 0 3 2 X P 1 WA3 WP5 M5 Page Reference Manual Transmitter Housing Material Conduit Entry Size Transm itt er Pe rfo rma nce C las s Wireless Transmit Rate, Operating Frequency and Protocol Antenna and SmartPower Typical Model Number: 2051CFC D C S 060 N 065 0 3 2 X P 1 WA3 WP5 WC M5 DZ Table A-10. Rosemount 2051CFC Compact Flowmeter Ordering Information Reference Manual Model Product Description Body Material Line Size Process Connection Wireless options Page Typical Model Number: 2051CFP D S 010 W1 S 0500 D3 2 X P 1 WA3 WP5 I7 M5 DZ A.7 Options Standard configuration Custom configuration Tagging (3 options available) Optional Rosemount 304, 305, or 306 Integral Manifolds Output information Display and interface options Configuration buttons Bolts for flanges and adapters Rosemount 2051C Coplanar Flange and 2051T bracket option Rosemount 2051C Traditional Flange bracket options A.8 Spare parts Appendix B Product Certifications B.1 Wireless Certifications B.1.1 Approved manufacturing locations B.1.2 European directive information B.1.3 Telecommunication compliance B.1.5 Ordinary location certification for FM B.1.6 North American certifications Factory Mutual (FM) approvals B.1.7 CSA - Canadian Standards Association B.1.8 European certifications Page Page Reference Manual Appendix C Field Communicator Menu Trees and Fast Keys C.1 Field Communicator menu trees Figure C-1. Rosemount 2051 Field Communicator menu tree: Overview Figure C-2. Rosemount 2051 Field Communicator menu tree: Configure Reference Manual Figure C-3. Rosemount 2051 Field Communicator menu tree: Manual Setup Figure C-4. Rosemount 2051 Field Communicator menu tree: Manual Setup Appendix D Network design best practices D.1 Effecti ve range