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F-7

 

 

F-7

TROUBLESHOOTING & REPAIR

 

TROUBLESHOOTING GUIDE

 

 

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

The machine control is still active

1.

This is normal in TIG mode.

1. Check Plug J10 on the Weld

when the remote control unit is

2. The remote control unit may be

Control PC board for loose or

attached.

faulty connections.

 

defective.

 

 

 

 

 

3.

Check the Amphenol connec-

2. The Weld Control PC board

 

may be faulty.

 

 

tions and associated wiring.

 

 

 

 

 

 

 

 

The machine seems locked into the

1. Check the position of the MODE

1. Check the MODE SELECTOR

CC mode of operation (Stick

 

SELECTOR switch. It must be

switch and associated leads.

mode).

 

in the correct position for the

See the Wiring Diagram.

 

 

process being used.

2. The Weld Control PC board

 

 

 

 

2. Check that the jumper plug J3 is

may be faulty.

 

 

properly installed in the Weld

 

 

 

 

Control PC board. (J3 has a

 

 

 

 

jumper wire from pin 1 to pin 5.)

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353.

COMMANDER 500

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Lincoln Electric SVM153-A service manual Function Problems