Lincoln Electric SVM153-A service manual PC Board Assembly Weld Control PC Board

COMMANDER 500

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G-19	ELECTRICAL DIAGRAMS	G-19
PC BOARD ASSEMBLY - WELD CONTROL PC BOARD

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EN-170

		N.B.
3	2	2

22

N.F.	N.F.	2
	(7.84)

ITEM

PART NO.

QTY

PC BOARD REFERENCE DESIGNATORS

DESCRIPTION

61

S25000-28R7SMT

6

R155,R156,R157,R158,R159

RESISTOR,SMD,METAL FILM,1/10W,28.7OHM

R160

V

1

G3660-C

1

WELD CONTROL PCB BLANK

62

S25001-1000SMT

6

R161,R162,R163,R164,R165

RESISTOR,SMD,100OHMS,1/4W,1206,1%,TR

4

2

S24671

7

PLUG,KEYING PLUG

R166

3

M19436-2

1

POTTING TRAY

63

S25001-1213SMT

3

R167,R168,R169

RESISTOR,SMD,121K,1/4W,1206,1%,TR

N.C.

4

S8025-80

2

SELF TAPPING SCREW

64

S25000-2211SMT

5

R170,R171,R172,R173,R174

RESISTOR,SMD,METAL FILM,1/10W,2.21K,1

5

E2527

170 g

EPOXY ENCAPSULATING RESIN

65

S25001-7500SMT

1

R175

RESISTOR,SMD,750OHMS,1/4W,1206,1%,TR

N.G.

6

E3539

AS REQ.

ELECTRICAL INSULATING COMPOUND

66

S25001-2002SMT

3

R176,R177,R178

RESISTOR,SMD,20K,1/4W,1206,1%,TR

7

S24762-5

1

X30

SOFTWARE

67

S25000-3321SMT

5

R179,R180,R181,R182,R183

RESISTOR,SMD,METAL FILM,1/10W,3.32K,1

N.H.

8

S24763-8

1

X33

SOFTWARE

68

S25004-2430SMT

4

R184,R185,R186,R187

RESISTOR,SMD,1W,243OHMS,1%

FOR ITEMS LISTED BELOW REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT SPECIFICATIONS

69

S25000-2002SMT

1

R188

RESISTOR,SMD,METAL FILM,1/10W,20.0K,1

70

S25000-1500SMT

7

R190,R191,R192,R193,R194

RESISTOR,SMD,METAL FILM,1/10W,150OHMS

C1,C2,C3,C4,C7,C8,C9

R195,R372

C10,C11,C12,C13,C14,C15

R196,R197,R198,R199,R200

C16,C17,C18,C19,C20,C21,C22,

71

S25000-3011SMT

12

R201,R202,R203,R204,R205

RESISTOR,SMD,METAL FILM,1/10W,3.01K,1

C23,C24,C25,C26,C28,C29

R206,R207

C30,C31,C32,C33,C34,C35

72

S25000-1822SMT

2

R208,R209

RESISTOR,SMD,METAL FILM,1/10W,18.2K,1

N.J.

C36,C37,C38,C39,C40,C41

73

S25000-2670SMT

1

R211

RESISTOR,SMD,METAL FILM,1/10W,267OHMS

C42,C43,C44,C45,C46,C47

74

S25000-3322SMT

2

R213,R214

RESISTOR,SMD,METAL FILM,1/10W,33.2K,1

C48,C49,C50,C51,C52,C53

75

S25000-2213SMT

5

R215,R216,R217,R218,R369

RESISTOR,SMD,METAL FILM,1/10W,221K,1%

9

S25020-3SMT

102

C54,C55,C56,C57,C58,C59

CAPACITOR,SMD,CERAMIC,0.1MF,50V,10%,X

76

S25000-1503SMT

1

R219

RESISTOR,SMD,METAL FILM,1/10W,150K,1%

C60,C61,C62,C63,C64,C65

77

S25000-3922SMT

5

R220,R221,R222,R223,R371

RESISTOR,SMD,METAL FILM,1/10W,39.2K,1

C66,C67,C68,C69,C70,C71

78

S25000-3323SMT

2

R224,R225

RESISTOR,SMD,METAL FILM,1/10W,332K,1%

C72,C73,C74,C75,C76,C77

79

S25000-6813SMT

1

R226

RESISTOR,SMD,METAL FILM,1/10W,681K,1%

C78,C79,C80,C81,C82,C83

80

S25000-6812SMT

2

R227,R228

RESISTOR,SMD,METAL FILM,1/10W,68.1K,1

C84,C85,C86,C87,C88,C89

81

S25001-7681SMT

3

R229,R230,R231

RESISTOR,SMD,7.68K,1/4W,1206,1%,TR

C90,C91,C92,C93,C94,C95

82

S25000-5110SMT

7

R232,R233,R234,R235,R236

RESISTOR,SMD,METAL FILM,1/10W,511OHMS

C96,C97,C98,C99,C100,C101

R237,R379

C133,C141,C142

83

S25000-2212SMT

4

R238,R239,R240,R242

RESISTOR,SMD,METAL FILM,1/10W,22.1K,1

C108,C109,C110,C111,

84

S25000-4322SMT

4

R241,R320,R321,R322

RESISTOR,SMD,METAL FILM,1/10W,43.2K,1

10

S25020-2SMT

9

C112,C113,C114,C115

CAPACITOR,SMD,CERAMIC,0.022MF,50V,10%

85

S25003-47R5SMT

5

R245,R246,R247,R248,R249

RESISTOR,SMD,1W,47.5OHMS,1%

C116

86

S25004-2430SMT

10

R250,R251,R252,R253,R254

RESISTOR,SMD,PREC,MF,1/10W,10.0K,0.1%

11

S25020-5SMT

6

C102,C103,C104,C105,C106

CAPACITOR,SMD,CERAMIC,2700pF,50V,5%,X

R255,R256,R257,R258,R259

C107

87

S25008-4321SMT

2

R260,R261

RESISTOR,SMD,PREC,MF,1/10W,4.32K,0.5%

12

S25024-6SMT

2

C117,C118

CAPACITOR,SMD,TANTALUM,22MF,16V,10%,S

88

S25010-3SMT

3

R262,R263,R264

RESISTOR,SMD,MF,1W,20.0K,1%,SURGE

13

S25020-4SMT

1

C119

CAPACITOR,SMD,CERAMIC,820pF,50V,5%,CO

89

S25001-1211SMT

1

R265

RESISTOR,SMD,1.21K,1/4W,1206,1%,TR

C120,C121,C122,C123,C124

14

S25024-2SMT

6

CAPACITOR,SMD,TANTALUM,1.0MF,35V,10%,

90

S25000-6191SMT

2

R266,R267

RESISTOR,SMD,METAL FILM,1/10W,6.19K,1

C125

(4.84)

R269,R270,R271,R272,R273

15

S25020-8SMT

2

C126,C127

CAPACITOR,SMD,CERAMIC,0.056MF,50V,10%

R274,R275,R276,R277,R278

2

16

S25020-16SMT

1

C128

CAPACITOR,SMD,CERAMIC,0.018MF,50V,1%,

91

S25008-1002SMT

16

R279,R280,R281,R282,R283

RESISTOR,SMD,PREC,MF,1/10W,10.0K,0.5%

17

S25024-1SMT

1

C129

CAPACITOR,SMD,TANTALUM,0.47MF,50V,10%

R284

18

S25024-5SMT

3

C130,C131,C132

CAPACITOR,SMD,TANTALUM,4.7MF,35V,10%,

92

S25000-4R70SMT

3

R285,R286,R287

RESISTOR,SMD,METAL FILM,1/10W,4.70OHM

19

S25024-3SMT

1

C134

CAPACITOR,SMD,TANTALUM,2.2MF,20V,10%,

93

S25000-5621SMT

1

R288

RESISTOR,SMD,METAL FILM,1/10W,5.62K,1

20

S25020-10SMT

2

C135,C136

CAPACITOR,SMD,CERAMIC,4700pF,50V,10%,

94

S25008-9091SMT

3

R289,R290,R291

RESISTOR,SMD,PREC,MF,1/10W,9.09K,0.5%

21

S25020-1SMT

1

C137

CAPACITOR,SMD,CERAMIC,0.022MF,50V,1%,

95

S18380-14

4

R292,R293,R294,R295

THERMISTOR,PTC,500OHMS,28mA

22

S25024-7SMT

2

C138,C139

CAPACITOR,SMD,TANTALUM,47MF,20V,10%,S

96

S25008-4751SMT

1

R296

RESISTOR,SMD,PREC,MF,1/10W,4.75K,0.5%

23

S25020-17SMT

1

C140

CAPACITOR,SMD,CERAMIC,0.27MF,50V,10%,

97

S25007-2150SMT

1

R297

RESISTOR,SMD,PREC,MF,1/10W,215OHMS,0.

D1,D2,D3,D4,D5,D6,D7,D8,D9

24

S25040-6SMT

12

DIODE,SMD,DUAL,0.200A,70V,UDR,CC,SOT-

98

S25007-6040SMT

1

R298

RESISTOR,SMD,PREC,MF,1/10W,604OHMS,0.

D10,D11,D12

99

S25001-4751SMT

1

R299

RESISTOR,SMD,4.75K,1/4W,1206,1%,TR

D13,D14,D15,D16,D17,D18

100

S25000-2001SMT

1

R300

RESISTOR,SMD,METAL FILM,1/10W,2.00K,1

D19,D20,D21,D22,D23,D24

25

S25040-2SMT

20

DIODE,SMD,1A,400V,DO-214BA/AC

100

S25000-2001SMT

1

R300

RESISTOR,SMD,METAL FILM,1/10W,2.00K,1

D25,D26,D27,D28,D29,D30

101

S25000-2801SMT

1

R305

RESISTOR,SMD,METAL FILM,1/10W,2.80K,1

D31,D32

102

S25000-2210SMT

2

R306,R307

RESISTOR,SMD,METAL FILM,1/10W,221OHMS

D33,D34,D35,D36,D37,D38

26

S25040-5SMT

16

DIODE,SMD,DUAL,0.200A,70V,UFR

103

S25001-1501SMT

3

R308,R309,R310

RESISTOR,SMD,1.5K,1/4W,1206,1%,TR

D39,D40,D41,D42,D43,D44

104

S25000-1503SMT

2

R316,R317

RESISTOR,SMD,METAL FILM,1/10W,1.82K,1

D45,D46,D47,D48

105

S25000-1003SMT

2

R318,R319

RESISTOR,SMD,METAL FILM,1/10W,100K,1%

D49,D50,D51,D52,D54,D55

27

S25049-1SMT

9

DIODE,SMD,0.5A,30V,SOD-123,SCHOTTKY

106

S25001-1001SMT

2

R323,R324

RESISTOR,SMD,1K,1/4W,1206,1%,TR

D61,D63,D64

107

S25000-39R2SMT

1

R325

RESISTOR,SMD,METAL FILM,1/10W,39.2OHM

28

S25040-4SMT

3

D56,D57,D62

DIODE,SMD,DUAL,0.200A,70V,UFR

108

S25000-4753SMT

2

R326,R370

RESISTOR,SMD,METAL FILM,1/10W,475K,1%

29

S25049-2SMT

2

D58,D59

DIODE,SMD,1A,30V,SMA,SCHOTTKY

109

S25002-2000SMT

8

R327,R328,R329,R330,R331

RESISTOR,SMD,200OHMS,1/3W,MF,1%,S1210

30

S25040-3SMT

1

D60

DIODE,SMD,DUAL,6A,200V,DPAK,CC,ULTRA-

R332,R333,R334

31

S25044-5SMT

2

DZ1,DZ2

ZENER DIODE,SMD,3W,18V,5%, SMB

110

S25000-10R0SMT

4

R335,R336,R337,R338

RESISTOR,SMD,METAL FILM,1/10W,10.0OHM

32

S25044-3SMT

3

DZ3,DZ4,DZ14

ZENER DIODE,SMD,3W,12V,5%, SMB

111

S25007-2431SMT

1

R339

RESISTOR,SMD,PREC,MF,1/10W,2.43K,0.1%

DZ5,DZ6,DZ7,DZ8,DZ9,DZ10

33

S25045-1SMT

7

ZENER_DIODE,SMD,225mW,12V,5%,SOT-23

112

S25007-1301SMT

1

R340

RESISTOR,SMD,PREC,MF,1/10W,1.30K,0.1%

DZ11

113

S25007-1023SMT

1

R341

RESISTOR,SMD,PREC,MF,1/10W,102K,0.1%,

34

S25044-4SMT

2

DZ12,DZ13

ZENER DIODE,SMD,3W,15V,5%, SMB

114

S25000-5111SMT

1

R342

RESISTOR,SMD,METAL FILM,1/10W,5.11K,1

35

S25044-1SMT

1

DZ15

ZENER DIODE,SMD,3W,5.1V,5%, SMB

115

S25001-2370SMT

2

R343,R344

RESISTOR,SMD,237OHMS,1/4W,1206,1%,TR

36

S18248-12

1

J1

CONNECTOR,MOLEX,MINI,PCB,12-PIN

116

S25008-6812SMT

1

R345

RESISTOR,SMD,PREC,MF,1/10W,68.1K,0.5%

37

S24020-8

2

J2,J13

CONNECTOR,MOLEX,MINI,PCB,8-PIN,TIN

117

S25008-1503SMT

1

R346

RESISTOR,SMD,PREC,MF,1/10W,150K,0.5%,

38

S24020-6

3

J3,J10,J11

CONNECTOR,MOLEX,MINI,PCB,6-PIN,TIN

118

S25008-1212SMT

1

R347

RESISTOR,SMD,PREC,MF,1/10W,12.1K,0.5%

39

S24020-10

2

J4,J5

CONNECTOR,MOLEX,MINI,PCB,10-PIN,TIN

119

S25000-9091SMT

1

R348

RESISTOR,SMD,METAL FILM,1/10W,9.09K,1

40

S24020-2G

1

J6

CONNECTOR,MOLEX,MINI,PCB,2-PIN,GOLD

120

S25007-6812SMT

2

R349,R350

RESISTOR,SMD,PREC,MF,1/10W,68.1K,0.1%

41

S24020-4

3

J7,J8,J9

CONNECTOR,MOLEX,MINI,PCB,4-PIN,TIN

121

S25007-9091SMT

1

R351

RESISTOR,SMD,PREC,MF,1/10W,9.09K,0.1%

42

S24020-16

1

J12

CONNECTOR,MOLEX,MINI,PCB,16-PIN,TIN

122

S25000-1330SMT

1

R352

RESISTOR,SMD,METAL FILM,1/10W,133OHMS

43

S15000-22SMT

1

OCI1

OPTOCOUPLER,SMD,PHOTO-TRANSISTOR,70V,

123

S25008-1502SMT

1

R353

RESISTOR,SMD,PREC,MF,1/10W,15.0K,0.5%

Q1,Q2,Q3,Q4,Q5,Q6,Q7,Q8,Q9

44

S25050-1SMT

13

TRANSISTOR,SMD,NPN,0.5A,40V,SOT-23,MM

124

S25007-9092SMT

2

R354,R355

RESISTOR,SMD,PREC,MF,1/10W,90.9K,0.1%

Q10,Q11,Q12,Q14

125

S25000-22R1SMT

1

R356

RESISTOR,SMD,METAL FILM,1/10W,22.1OHM

Q15,Q16,Q17,Q18,Q19,Q20

45

S25050-2SMT

8

TRANSISTOR,SMS,PNP,SOT23,0.5A, 40V,MM

126

S25010-1SMT

1

R357

RESISTOR,SMD,MF,2.21K,1/4W,1%,SURGE

Q21,Q22

127

S25000-3320SMT

1

R358

RESISTOR,SMD,METAL FILM,1/10W,332OHMS

46

S25051-1SMT

1

Q23

TRANSISTOR,SMD,NMF,SOT-223,1.5A,100V,

128

S25003-0R15SMT

1

R359

RESISTOR,SMD,1W,0.15OHMS,1%

47

S25051-2SMT

1

Q24

TRANSISTOR,SMD,NMF,D2PAK,18A,200V,IRF

129

S25001-2001SMT

9

R360,R361,R362,R363,R364

RESISTOR,SMD,2K,1/4W,1206,1%,TR

R1,R24,R25,R26,R27,R28,R29

R365,R366,R367,R383

R30,R31,R32,R34,R35,R36

48

S25000-4751SMT

26

RESISTOR,SMD,METAL FILM,1/10W,4.75K,1

130

S25007-3321SMT

1

R368

RESISTOR,SMD,PREC,MF,1/10W,3.32K,0.1%

R37,R38,R39,R41,R42,R43

131

S25056-2SMT

4

R380,R561,R619,R766

TRIMMER,SMD,MT,1/4W,2K,10%,LINEAR

R44,R45,R46,R47,R48,R49

132

S15128-27SMT

1

X1

IC,OP-AMP,SINGLE,PRECISION,LT1097S8

R382

133

S15128-4SMT

8

X2,X3,X39,X40,X41,X42,X51

OP-AMP,SMD,QUAD, GEN-PURPOSE,224D

R2,R3,R4,R5,R6,R7,R8,R9

X55

49

S25000-1501SMT

15

R10,R11,R12,R13,R14,R17

RESISTOR,SMD,METAL FILM,1/10W,1.50K,1

134

S15128-18SMT

10

X4,X5,X6,X7,X16,X22,X46

IC,OP-AMP,SMT,QUAD,HIGH-PERF,33074D

R63

X47,X52,X56

50

S25000-4750SMT

6

R18,R19,R20,R21,R22,R23

RESISTOR,SMD,METAL FILM,1/10W,475OHMS

135

M15458-6SMT

1

X8

IC,SMD,PWM-CONTROL

R50,R51,R52,R53,R54,R55

136

S15018-6SMT

9

X9,X10,X11,X14,X17,X24,X34

IC,SMD,CMOS,SWITCH,ANALOG,QUAD, 4066B

R56,R57,R58,R59,R60,R61

51

S25000-1000SMT

22

RESISTOR,SMD,METAL FILM,1/10W,100OHMS

X35,X36

R64,R65,R66,R67,R68,R69

137

S15128-11SMT

2

X15,X43

IC,SMT,COMPARATOR,QUAD,2901D

R70,R71,R72,R73

138

S25065-1SMT

1

X20

IC,SMD,MULTIPLEXER,2 TO 1 LINE DATA,H

52

S25000-8251SMT

5

R62,R243,R244,R268,R381

RESISTOR,SMD,METAL FILM,1/10W,8.25K,1

139

S25057-3SMT

3

X27,X53,X57

POT,DIGITAL,SMD,10K,QUAD,TSSOP-24

53

S25001-1301SMT

4

R74,R75,R76,R77

RESISTOR,SMD,1.3K,1/4W,1206,1%,TR

140

S25069-2SMT

1

X30

IC,SMD,CMOS,EEPROM,SERIAL,SPI,64Kx8,S

R78,R79,R80,R81,R82,R83

54

S25001-4750SMT

14

RESISTOR,SMD,475OHMS,1/4W,1206,1%,TR

141

S25070-5SMT

1

X31

IC,SMD,FPGA,XCS20,TQFP,144PIN

R84,R85,R86,R87,R88,R89

142

S25069-5SMT

1

X33

IC,SMD,EEPROM,CMOS,CONFIGURATION,256K

R90,R91

143

S15128-10SMT

1

X44

IC,SMD,VOLTAGE REF,ADJ, PECISION,431I

55

S25000-2000SMT

4

R92,R93,R94,R210

RESISTOR,SMD,METAL FILM,1/10W,200OHMS

144

S25067-1SMT

1

X45

IC,BIPOLAR,TIMER,SOIC-14

56

S25000-6811SMT

10

R95,R96,R97,R98,R99,R100

RESISTOR,SMD,METAL FILM,1/10W,6.81K,1

145

S15018-11SMT

1

X50

IC,SMD,CMOS,SWITCH,ANALOG,QUAD,201(SS

R101,R102,R103,R212

146

S25057-2SMT

1

X54

POT,SMD,DIGITAL,10K,1-CHNL,SOIC-8

57

S25000-1212SMT

2

R105,R106

RESISTOR,SMD,METAL FILM,1/10W,12.1K,1

147

S25001-1821SMT

1

R311

RESISTOR, SMD, 1.82K, 1/4W,1206,1%,TR

R107,R108,R109,R110,R111

148

S25001-1502SMT

1

R312

RESISTOR, SMD, 15K, 1/4W,1206,1%,TR

R112,R113,R114,R115,R116

R117,R118,R119,R120,R121

58

S25000-1001SMT

38

R122,R123,R124,R125,R126

RESISTOR,SMD,METAL FILM,1/10W,10.0K,1

R127,R128,R129,R130,R131

R132,R133,R134,R135,R136

UNLESS OTHERWISE SPECIFIED:

R137,R138

R378

RESISTANCE = OHMS

R139,R140,R141,R142,R143

59

S25000-1001SMT

15

R144,R145,R146,R148,R149

RESISTOR,SMD,METAL FILM,1/10W,1.00K,1

R150,R151,R152,R153,R154

SCHEMATIC REFERENCE -G3661_2C3

60

S25000-4752SMT

5

R147,R301,R302,R303,R304

RESISTOR,SMD,METAL FILM,1/10W,47.5K,1

NOTES:

N.A.

CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC

NOTE: G3990-2 MUST BE REVIEWED WHEN

BUY PER E3867

ELECTRICITY. LINCOLN ELECTRIC TO SEE E2454 BEFORE HANDLING.

MODIFYING THIS BOARD.

N.B.

PLACE CONNECTOR KEYING PLUG, OVER HEADER PIN, IN

TEST PER E3869-C

LOCATION SHOWN. PLUG SHOULD BE INSERTED BELOW

BUY AS

CONNECTOR TOP SURFACE (6 PLACES).

N.C.

SECURE P.C. BOARD ASSEMBLY IN PLACE WITH ITEM (4).

FOR PARTS ORDERS SEND:

(2 PLACES, 5.3 +/- .5 IN. LBS).

G3660-2C4

}

}

N.F.

PLACE BARCODED ASSEMBLY NUMBER IDENTIFICATION AND

PART NO.

BARCODED SERIAL NUMBER IDENTIFICATION IN AREA SHOWN.

IDENTIFICATION CODE

(1) G3660-2

WELD CONTROL PC BOARD ASSEMBLY

N.G.

PROGRAM ITEM (140) WITH ITEM (7).

(1) S18250-743

PLUG & LEAD ADAPTER

N.H.

PROGRAM ITEM (142) WITH ITEM (8).

(1) S25110PRINT

PARTS ORDER INSTRUCTION SHEET

N.J.

PARTS SHOWN MUST BE COMPLETELY COVERED

THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.

WITH ENCAPSULATION.

UNLESS OTHERWISE SPECIFIED TOLERANCE

Chg. Sheet No.

"X" INFO.

DESIGN INFORMATION

REFERENCE:

EQUIPMENT TYPE:

COMMON ANALOG CONTROL

MANUFACTURING TOLERANCE PER E2056

EDGE

ON 2 PLACE DECIMALS IS ± .02

7-7-2000

DRAWN BY: MAP

G3660-1

ON 3 PLACE DECIMALS IS ± .002

SUBJECT:

WELD CONTROL PCB ASSEMBLY

8-4-2000P

ON ALL ANGLES IS± .5 OF A DEGREE

ENGINEER: ILD

MATERIAL TOLERANCE ("t") TO AGREE

SUPERSEDING:

SOLID

DO NOT SCALE THIS DRAWING

APPROVED: APM

SCALE: 1:5X

DATE: 1-27-2000DRAWING No.: G 3660-2

WITH PUBLISHED STANDARDS.

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.