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B-2

B-2

OPERATION

 

OPERATING INSTRUCTIONS

ENGINE EXHAUST can kill.

Read and understand this entire section before operat-

• Use in open, well ventilated areas or

ing your Commander 500.

vent exhaust outside

 

• Do not stack anything near the engine.

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SAFETY INSTRUCTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and maintenance man- uals supplied with your machine. They include impor- tant safety precautions: detailed engine starting, oper- ating, and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrodes with your skin or wet cloth- ing.

Insulate yourself from the work and ground.

Always wear dry insulating gloves.

FUMES AND GASES CAN BE

DANGEROUS.

• Keep your head out of fumes.

• Use ventilation or exhaust to remove fumes from breathing zone.

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION.

Keep flammable material away.

Do not weld on containers that have held combustibles.

ARC RAYS CAN BURN.

• Wear eye, ear, and body protection.

MOVING PARTS can injure.

• Do not operate with doors open or guards off.

Stop engine before servicing.

Keep away from moving parts

Only qualified personnel should operate this equipment.

ADDITIONAL SAFETY PRECAUTIONS

Always operate the welder with the hinged door closed and the side panels in place, as these provide maxi- mum protection from moving parts and insure proper cooling air flow.

GENERAL DESCRIPTION

The Commander 500 is a diesel engine-driven welding power source. The machine uses a brush type alter- nating current generator for DC multi-purpose welding and for 120/240 VAC auxiliary standby power. The welding control system uses state of the art Chopper

Technology.

The generator has a single sealed bearing for mainte- nance free service. The rotor is a copper wound design with two slip rings and brushes. The stator is wound entirely with heavy gauge copper wire and insulated with NEMA class F insulation material. The stator is then impregnated with three layers of high quality var- nish. After the stator is assembled using tie bars, the entire assembly is covered with an environmentally protective coating. These measures insure trouble-free operation in the harshest environments.

The fuel tank is made from high density polyethylene and holds 25 gallons (94.6 liters) of diesel fuel. This will provide enough fuel to run for more than 12 hours at full load.

The Deutz F3L-912 engine is equipped with a stan- dard, heavy duty, combination fuel filter/water separa- tor element.

COMMANDER 500

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Lincoln Electric SVM153-A service manual Operation, Operating Instructions, Safety Instructions, General Description