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Return to Master TOC

Return to Master TOC

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Section F-1

TABLE OF CONTENTS

Section F-1

 

 

- TROUBLESHOOTING & REPAIR SECTION -

Troubleshooting & Repair Section

Section F

How to Use Troubleshooting Guide

F-2

PC Board Troubleshooting Procedures

F-3

Troubleshooting Guide

F-4

Engine Starting Diagnostic Chart

..............................................................................................

F-13

Start-Up and OCV Diagnostic Chart

F-14

Test Procedures

F-15

Case Cover Removal and Replacement Procedure

F-15

Case Front Knobs - Removal and Replacement Procedure

F-18

Power Module Capacitor Discharge Procedure

F-19

Idler Solenoid Test

F-21

Shutdown Solenoid Test

F-23

Engine Throttle Adjustment Test

F-25

Rotor Resistance Test

F-29

Flashing and Rotor Voltage Test

F-31

Stator Voltage Test

F-34

Analog Power Supply PC Board Voltage Test

F-39

Output Rectifier Bridge Test

F-42

Power Module Test

F-46

Charging Circuit Test

F-50

Oscilloscope Waveforms

F-52

Normal Open Circuit Voltage Waveform (Stick)

F-53

Normal Weld Voltage Waveform (Stick CC)

F-54

Normal Weld Voltage Waveform (Wire CV)

F-55

Normal TIG Mode Voltage Waveform

F-56

Normal Open Circuit Voltage Waveform (Wire CV Tap)

F-57

Replacement Procedures

F-58

Shutdown Solenoid Removal and Replacement

F-58

Power Module/Output Rectifier Bridge Assembly Removal and Replacement

F-61

Power Module (Chopper) PC Board/Diode Module Removal and Replacement

F-66

Output Rectifier Bridge Diode Removal and Replacement

F-70

Stator/Rotor Removal and Replacement

F-73

Retest After Repair

F-82

COMMANDER 500

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Lincoln Electric SVM153-A service manual Table of Contents, Troubleshooting & Repair Section, Section F-1