Turbo Chef Oven Manual - Installation, Use, and Maintenance Guide

The information contained in this manual is important for the proper installation, use, maintenance, and re- pair of this oven. Follow these procedures and instructions to help ensure satisfactory baking results and years of trouble-free service.

Errors – descriptive, typographic, or pictorial – are subject to correction. Speciﬁcations are subject to change without notice.

PLEASE CAREFULLY READ THIS MANUAL AND RETAIN IT FOR FUTURE REFERENCE.

©2008 TurboChef Technologies, Inc.

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Turbo Chef Technologies Residential Single and Double Wall Oven service manual TurboChef Technologies, Inc

Contents

For the turbochef residential single and double wall ovens Page For further information, call 866.447.3783 TurboChef Technologies, Inc Table Of Contents Info Mode Oven Controls and Cooking Lower Oven Double-Wall Oven Only Oven Systems Troubleshooting RTD RTD Schematics Appendix Replacing Oven Components Read ALL Instructions Before Using Safety Precautions Power Connections Self-Cleaning Oven GuidelinesSurfaces of Oven Grounding Instructions RF Interference Considerations Iii Iv Saftey Instructions Section Specifications and Installation Page Electrical Specifications Theory of OperationCatalytic Converter Certifications Dimensions Double Wall Oven Dimensions Single Wall Oven Installation Installation Safety Instructions Cabinet Dimensions and Specifications, Double Wall Oven Single Wall Oven Cabinet Dimensions Double Wall Oven Cabinet DimensionsInstalling the Oven Specifications and Installation Section Oven Controls and Cooking Speedcook Oven Page Speedcook Oven Controls Cook Modes Favorites Cooking RoastToast Cooking a Recently Prepared Dish Using the Defrost Function Using the Convection Bake FunctionUsing the Microwave Function Mode 2 Select a Food Item Mode 1 Oven OffBasic Cooking Mode 3 Confirm Settings Mode 4 PreheatMode 5 Ready to Cook Mode 6 Cooking Mode 8 100% Complete Mode 9 Remove Food from Oven Adjusting a Cook Temperature Adjusting a Recipe’s Cook TimeAdvanced Cook Mode 495 Saving to Favorites Reheat Setting Self-Clean Mode Speedcook OvenRenaming a Dish in Favorites Deleting a Dish from Favorites Section Oven Controls and Cooking Page Lower Oven Controls Warm Setting Proof SettingConvection Bake Convection Roast Sabbath Mode 175 Self-Clean Mode Info Mode Page Overview of the Info Mode Adjusting Oven Sounds Adjusting Display Settings Adjusting the Oven’s Units & Measurements Updating the Oven Software Backing Up/Restoring Favorites Installer Setup Accessing the VersionInformation Oven Systems Page Convection System Speedcook Oven Double Wall Oven Only Convection System Lower OvenSpeedcook Oven Door Door Skin Replacement Left Lock Motor Assembly Right Lock Motor Assembly Measuring RF Leakage for Microwave Safety Removing/Reinstalling the Lower Oven Door Halogen Light AssemblyLower Oven Door Double Wall Oven Only Halogen Bulb Replacement Microwave SystemDoubler Circuit, Voltage High-Voltage Capacitors Magnetrons High-Voltage TransformersWaveguides Control System ClockControl Board CookWheel Control Light Switch, Control Panel Display, Speedcook OvenElectrical Compartment Cooling Fans EMI Filter Power Supply, 12 VDC Power Supply, 24 VDCMagnetron Cooling Fan Magnetron Thermostats Selector Switches Relay K9 L2 Speedcook Heating ElementsRelay K10 Lower Door Lock Gen 1 Oven Relay K13 L2 Lower Heating Elements Double Wall Oven Only Temperature Switch Lower Oven SpeakerTransformer, Clock, 12 VAC Thermostat, Cooling Fan Control Wiring Harness Exhaust SystemCatalytic Converter Exhaust Blower This page intentionally Left blank Troubleshooting Page Error Screens Overview of TroubleshootingOven Door Open Gen Temperature Control Failure Cooling Fan Failure Gen Magnetron Failure Blower Failure Oven Over Temperature Component Testing TroubleshootingControl System If voltage is present, the oven mode switch RTD Halogen Light System Cooling System Troubleshooting Cooling Fans Gen Air Impingement System Microwave System Heating System, Speedcook Oven No Heat Heating System, Lower Oven Turn the CookWheel to Bake to begin the preheat cycle No Heat/Slow to Heat Testing for a K11 SSR that is Stuck Open This page intentionally Left blank Section Oven Schematics Page TDO Upper Oven TDO Bottom Oven Generation TDO2 Upper Oven Generation CT1 TDO2 Bottom Oven Generation Relay Board REV D TSO Oven Single Wall Oven RWD/RWS GEN 2 Control Board Pin-out descriptions Upper Right Upper Left This page intentionally Left blank Appendix Replacing Oven Components Page Comprehensive Table of Oven Components Part Details Locate the Part Here Appendix Replacing Oven Components Fuse, 20 Amp, Gen 100599 DWO Gen 100603 RTD A.16, A.17, A.18 Component and Assembly Location, DWO Gen 1 and Gen Removing the Oven None See pages -A.25 Component and Assembly Location, SWO Bracket, USB, Strap RWS-9026 Figure A.2 Component and Assembly Location, SWO Front Trim Assembly Detail Front Trim Assembly Removal Bracket, Display, Lower RWD-9142 Screw, #8 x 1/2, PHPH, PLT Control Housing Detail Bracket, Speaker RWD-9567 Upper Electrical Compartment, DWO Gen Differentiating Between DWO Gen 1 and DWO Gen Blower, Dual 104164 Screw, SH MTL, #8 x 1/2 Serrated Phtrh Appendix Replacing Oven Components Upper Electrical Compartment, DWO Gen 2 and SWO Appendix Replacing Oven Components Controls Assembly Detail, DWO Gen 1, DWO Gen 2, and SWO Figure A.11 Controls Assembly Detail, DWO Gen 2 and SWO Item Description Item Hardware Description Figure A.15 Relay Assembly Detail, DWO Gen Lower Electrical Compartment Detail, DWO Gen 1 and DWO Gen Figure A.19 Bracket, Relay Attachment Detail, Gen 104228 Screw, #6 x 1/2, PPHD, DRL-PT, SS 101687 Components Appendix Replacing Oven Components This page intentionally Left blank Lower Oven Cavity Component Detail, DWO Gen 1 and DWO Gen Figure A.25 Convection Fan Assembly Detail This page intentionally Left blank Page For service or information