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YCAL0014SC, YCAL0080SC ELEMENTARY DIAGRAM YCAL0034SC, Wiring Diagrams, Elementary Diagram
Models:
YCAL0080SC
YCAL0014SC
1
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Troubleshooting
Install
Refrigerant Flow Diagram
Alarm Status Contacts
Fault Status Messages
Safety Symbols
Wiring
Dimension
Maintenance
Problem
Page 116
Image 116
Wiring Diagrams
ELEMENTARY DIAGRAM
YCAL0034SC
FIG. 13 –
ELEMENTARY DIAGRAM
116
YORK INTERNATIONAL
Page 115
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Image 116
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Contents
AIR-COOLEDLIQUID CHILLERS HERMETIC SCROLL
YCAL0014SC - YCAL0080SC
MILLENNIUM
Standard, Glycol & Metric Models, Combined
READ BEFORE PROCEEDING
GENERAL SAFETY GUIDELINES
SAFETY SYMBOLS
YORK INTERNATIONAL
CHANGEABILITY OF THIS DOCUMENT
FORM 150.62-NM1
TABLE OF CONTENTS AND TABLES
SECTION
SECTION
SECTION
TABLES AND FIGURES
TABLES
FIGURES
TABLES/FIGURES
TABLES
BASIC MODEL NUMBER
PRODUCT IDENTIFICATION NUMBER PIN
YCAL0080SC46xAA
OPTIONS MODEL NUMBER
PRODUCT
IDENTIFICATION NUMBER
AIR COOLED CONDENSERS
REFRIGERANT FLOW DIAGRAM
FIG. 1 – REFRIGERANT FLOW DIAGRAM
INSTALLATION
Installation
INSTALLATION CHECK LIST
HANDLING
FOUNDATION
GROUND LEVEL LOCATIONS
ROOFTOP LOCATIONS
NOISE SENSITIVE LOCATIONS
Installation
WIRING
ALARM STATUS CONTACTS
FLOW SWITCH INPUT
EVAPORATOR PUMP START CONTACTS
SYSTEM RUN CONTACTS
STANDARD POWER SUPPLY WIRING – 0014 -
Power Panel
Installation
Circuit # 1 *Circuit #
Flow Switch
Field Unit Power Supply
Control Panel
CTB2
OPTIONAL SINGLE-POINTPOWER SUPPLY WIRING
N-FDISC SW OR CIRC BKR 0014 -
Installation
FIG. 4 – OPTIONAL SINGLE POINT POWER WIRING
CHILLED LIQUID FREEZING
CONTROL WIRING
CTB1
NOTES
ELECTRICAL NOTES
Installation
17= 28= 40= 46= 58= LEGEND: Field Wiring
Factory Wiring
ELECTRICAL NOTES
VOLTAGE CODE
TABLE 1 - MICROPANEL POWER SUPPLY
ELECTRICAL DATA
Installation
TABLE 2 – STANDARD SINGLE POINT POWER
ELECTRICAL DATA – STANDARD SINGLE POINT POWER
YCAL0014SC - YCAL0034SC
ELECTRICAL DATA – STANDARD DUAL POINT POWER
YCAL0040SC - YCAL0080SC
Installation
TABLE 3 – STANDARD DUAL POINT POWER
MIN N/F
ELECTRICAL DATA – STANDARD DUAL POINT POWER
YCAL0040SC - YCAL0080SC
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
Installation
TABLE 4 – OPTIONAL SINGLE POINT POWER
YCAL0014SC - YCAL0034SC
SYSTEM #1 COMPRESSOR & FAN
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
YCAL0014SC - YCAL0034SC
YCAL0040SC - YCAL0060SC
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
Installation
TABLE 5 - OPTIONAL SINGLE POINT POWER
COMPR. #1
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
YCAL0040SC - YCAL0060SC
YCAL0064SC - YCAL0080SC
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
Installation
TABLE 6 – OPTIONAL SINGLE POINT POWER
FORM 150.62-NM1
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
YCAL0064SC - YCAL0080SC
OPERATIONAL LIMITATIONS ENGLISH
Installation
VOLTAGE LIMITATIONS
TABLE 8 – VOLTAGES
Cooler Pressure Drop YCAL0030
OPERATIONAL LIMITATIONS ENGLISH
Cooler Pressure Drop YCAL0034
OPERATIONAL LIMITATIONS METRIC
VOLTAGE LIMITATIONS
OPERATIONAL LIMITATIONS METRIC
Cooler Press. Drop YCAL0030
Cooler Pressure Drop YCAL0034
TABLE 13 – COOLER PRESSURE DROP CURVES
TABLE 15 - PHYSICAL DATA ENGLISH
PHYSICAL DATA ENGLISH YCAL0014SC - YCAL0080SC
Installation
PHYSICAL DATA ENGLISH
YCAL0014SC - YCAL0080SC
TABLE 16 – PHYSICAL DATA METRIC
PHYSICAL DATA METRIC YCAL0014SC - YCAL0080SC
Installation
PHYSICAL DATA METRIC
YCAL0014SC - YCAL0080SC
DIMENSIONS ENGLISH YCAL0014SC - YCAL0020SC
Installation
DIMENSIONS ENGLISH YCAL0014SC - YCAL0020SC
TABLE 17 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS ENGLISH YCAL0024SC - YCAL0034SC
Installation
Refers to Model YCAL0030SC
Refers to Model YCAL0034SC
DIMENSIONS ENGLISH YCAL0024SC - YCAL0034SC
TABLE 18 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
LD03850
DIMENSIONS ENGLISH YCAL0040SC - YCAL0060SC
Installation
DIMENSIONS ENGLISH YCAL0040SC - YCAL0060SC
TABLE 19 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
LD03852
DIMENSIONS ENGLISH YCAL0064SC - YCAL0080SC
Installation
DIMENSIONS ENGLISH YCAL0064SC - YCAL0080SC
TABLE 20 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS METRIC YCAL0014SC - YCAL0020SC
Installation
DIMENSIONS METRIC YCAL0014SC - YCAL0020SC
TABLE 21 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
LD03856
DIMENSIONS METRIC YCAL0024SC - YCAL0034SC
Installation
DIMENSIONS METRIC YCAL0024SC - YCAL0034SC
TABLE 22 - WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS METRIC YCAL0040SC - YCAL0060SC
Installation
DIMENSIONS METRIC YCAL0040SC - YCAL0060SC
TABLE 23 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
LD03860
DIMENSIONS METRIC YCAL0064SC - YCAL0080SC
Installation
DIMENSIONS METRIC YCAL0064SC - YCAL0080SC
TABLE 24 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
PRE-STARTUPCHECKLIST
Installation
INSTALLING
START-UPDATE : _________________________
INITIAL START-UP
CHECKING SUPERHEAT AND SUBCOOLING
Installation
SYS 1 SYS
SYS 1 SYS
LEAK CHECKING
UNIT OPERATING SEQUENCE
UNIT CONTROLS YORK MILLENNIUM CONTROL CENTER
Unit Controls
INTRODUCTION
MICROPROCESSOR BOARD
UNIT SWITCH
BATTERY BACK-UP
DISPLAY
KEYPAD
GENERAL STATUS MESSAGES
“STATUS” KEY
Unit Controls
S Y S
SYSTEM SAFETIES
FAULT STATUS MESSAGES
Unit Controls
UNIT SAFETIES
Unit Controls
UNIT WARNING
U N I T F A U L T L O W A M B I E N T T E M P
U N I T F A U L T L O W L I Q U I D T E M P
STATUS KEY MESSAGES
Low Battery Check Prog/Step/Optn
TABLE 26 – STATUS KEY MESSAGES
Unit Warning Message
OPER DATA Key
DISPLAY/PRINT KEYS
Unit Controls
The minimum limits for the display are
Unit Controls
ISN - YorkTalk via ISN Remote Mode
OPER DATA Quick Reference List
Oper Data Key
Unit Controls
OPERATING DATA PRINTOUT
HISTORY PRINTOUT
HISTORY DISPLAYS
Unit Controls
U L T
ENTER/ADV key
“ENTRY” KEYS
UP AND DOWN ARROW KEYS
COOLING SETPOINTS
“SETPOINTS” KEYS
Unit Controls
leaving chilled water control
Unit Controls
leaving chilled liquid control
SCHEDULE/ADVANCE DAY key
Unit Controls
PROGRAM key
TABLE 29 - PROGRAM KEY LIMITS AND DEFAULTS
Quick Reference Programming Chart
Unit Controls
TABLE 30 – SETPOINTS QUICK REFERENCE LIST
Setpoints Section
“UNIT” KEYS
OPTIONS key
Unit Controls
Option 5 – Ambient Control Type
CLOCK
Clock
Unit Controls
Options Key press key to adv
LEAVING CHILLED LIQUID CONTROL
UNIT OPERATION
CAPACITY CONTROL
Unit Controls
STEP
DUAL SYSTEM 4 AND 6 COMP UNITS ONLY
Unit Controls
RETURN CHILLED LIQUID CONTROL
Cooling Setpoint = 45 F 7.2 C Range = 10 F 5.6 C
Compressor Staging for Return Water Control –
6 Compressors
Unit Controls
EVAPORATOR PUMP CONTROL
EVAPORATOR HEATER CONTROL
CONDENSER FAN CONTROL
LOW AMBIENT CONDENSER FAN CONTROL
ALARM STATUS
Unit Controls
PUMPDOWN LLSV CONTROL
LOAD LIMITING
EMS-PWMREMOTE TEMPERATURE RESET
BAS/EMS TEMPERATURE RESET OPTION
Unit Controls
FIG. 7 – FIELD AND FACTORY ELECTRICAL CONNECTIONS
SERVICE AND TROUBLESHOOTING
SERVICE MODE
SERVICE MODE - DIGITAL OUTPUTS
CLEARING HISTORY BUFFERS
Service and Troubleshooting
Sys 1 Low Press Switch
TABLE 44 – MICROBOARD BINARY INPUTS
TABLE 45 – MICROBOARD ANALOG INPUTS
TABLE 46 – MICROBOARD OUTPUTS
Service and Troubleshooting
FIG. 8 – MICROBOARD LAYOUT
TB1TB2 TB5 TB4 CLOCK ON/OFF JUMPER TB3 J9
J4 J8 J6 J5 J7
CHECKING INPUTS AND OUTPUTS BINARY INPUTS
ANALOG INPUTS – Temperature
Service and Troubleshooting
TABLE 48 – ENTERING AND LEAVING CHILLED
ANALOG INPUTS – Pressure
Service and Troubleshooting
DIGITAL OUTPUTS
KEYPAD
OPTIONAL PRINTER INSTALLATION
Service and Troubleshooting
Assembly and Wiring
Parts
TROUBLESHOOTING
PROBLEM
SOLUTION
Service before
Service and Troubleshooting
PROBLEM
FAULT CONT’D
PRESSURE” FAULT
PROBLEM
SOLUTION
“MP / HPCO” FAULT
CAUSE
MAINTENANCE
Service and Troubleshooting
TRANSMITTED DATA
ISN CONTROL
RECEIVED DATA CONTROL DATA
Service and Troubleshooting
TABLE 53 – ISN TRANSMITTED DATA
TABLE 54 – ISN OPERATIONAL AND FAULT CODES
ELEMENTARY DIAGRAM YCAL0014SC - YCAL0030SC
Wiring Diagrams
LD03531
ELEMENTARY DIAGRAM YCAL0014SC – YCAL0030SC
FIG. 11 – ELEMENTARY DIAGRAM Cont’d
ELEMENTARY DIAGRAM YCAL0014SC – YCAL0030SC
Wiring Diagrams
FIG. 12 – ELEMENTARY DIAGRAM
LD03532
YORK INTERNATIONAL
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FORM 150.62-NM1
FIG. 13 – ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0034SC
Wiring Diagrams
LD03533
ELEMENTARY DIAGRAM YCAL0034SC
FIG. 13 – ELEMENTARY DIAGRAM Cont’d
ELEMENTARY DIAGRAM YCAL0034SC
Wiring Diagrams
FIG. 14 – ELEMENTARY DIAGRAM
LD03534
YORK INTERNATIONAL
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FORM 150.62-NM1
FIG. 15 – ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0040SC – YCAL0060SC
Wiring Diagrams
LD03535
ELEMENTARY DIAGRAM YCAL0040SC - YCAL0060SC
FIG. 15 – ELEMENTARY DIAGRAM Cont’d
FIG. 16 – ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0040SC – YCAL0060SC
Wiring Diagrams
LD03536
ELEMENTARY DIAGRAM YCAL0040SC – YCAL0060SC
FIG. 16 – ELEMENTARY DIAGRAM Cont’d
FIG. 17 – ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC
Wiring Diagrams
LD03537
ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC
FIG. 17 – ELEMENTARY DIAGRAM Cont’d
FIG. 18 - ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC
Wiring Diagrams
LD03538
ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC
FIG. 18 - ELEMENTARY DIAGRAM Cont’d
APPENDIX
Appendix 1 – Isolators
ALUMINUM FINS
ISOLATOR SPRING IDENTIFICATION TABLE
ISOLATOR SPRING IDENTIFICATION TABLE
APPENDIX
COPPER FINS
APPENDIX DIMENSIONS
Appendix 1 - Isolators
FIG. 19 – TYPE CP
FIG. 20 – TYPE CP
APPENDIX DIMENSIONS
FIG. 21 – R SPRING SEISMIC ISOLATORS
INSTALLATION AND ADJUSTING INSTALLATIONS
APPENDIX
Appendix 1 – Isolators
TYPE CP MOUNTING
“AEQM” SPRING-FLEXMOUNTING
INSTALLATION AND ADJUSTMENT INSTRUCTIONS
APPENDIX
ALABAMA
YORK INTERNATIONAL
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FORM 150.62-NM1
P.O. Box 1592, York, Pennsylvania USA
Tele.
Subject to change without notice. Printed in USA
Copyright by York International Corporation
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