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YCAL0080SC, YCAL0014SC ELEMENTARY DIAGRAM YCAL0034SC, ELEMENTARY DIAGRAM Cont’d, LD03533
Models:
YCAL0080SC
YCAL0014SC
1
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Troubleshooting
Install
Refrigerant Flow Diagram
Alarm Status Contacts
Fault Status Messages
Safety Symbols
Wiring
Dimension
Maintenance
Problem
Page 117
Image 117
FORM
150.62-NM1
ELEMENTARY DIAGRAM
YCAL0034SC
LD03533
4
FIG. 13 –
ELEMENTARY DIAGRAM (Cont’d)
YORK INTERNATIONAL
117
Page 116
Page 118
Page 117
Image 117
Page 116
Page 118
Contents
YCAL0014SC - YCAL0080SC
AIR-COOLEDLIQUID CHILLERS HERMETIC SCROLL
MILLENNIUM
Standard, Glycol & Metric Models, Combined
GENERAL SAFETY GUIDELINES
SAFETY SYMBOLS
READ BEFORE PROCEEDING
CHANGEABILITY OF THIS DOCUMENT
FORM 150.62-NM1
YORK INTERNATIONAL
SECTION
TABLE OF CONTENTS AND TABLES
SECTION
SECTION
TABLES
TABLES AND FIGURES
TABLES/FIGURES
TABLES
FIGURES
PRODUCT IDENTIFICATION NUMBER PIN
YCAL0080SC46xAA
BASIC MODEL NUMBER
PRODUCT
IDENTIFICATION NUMBER
OPTIONS MODEL NUMBER
REFRIGERANT FLOW DIAGRAM
FIG. 1 – REFRIGERANT FLOW DIAGRAM
AIR COOLED CONDENSERS
Installation
INSTALLATION
INSTALLATION CHECK LIST
HANDLING
GROUND LEVEL LOCATIONS
FOUNDATION
ROOFTOP LOCATIONS
NOISE SENSITIVE LOCATIONS
WIRING
Installation
FLOW SWITCH INPUT
ALARM STATUS CONTACTS
EVAPORATOR PUMP START CONTACTS
SYSTEM RUN CONTACTS
Power Panel
STANDARD POWER SUPPLY WIRING – 0014 -
Installation
Circuit # 1 *Circuit #
Field Unit Power Supply
Flow Switch
Control Panel
CTB2
N-FDISC SW OR CIRC BKR 0014 -
OPTIONAL SINGLE-POINTPOWER SUPPLY WIRING
Installation
FIG. 4 – OPTIONAL SINGLE POINT POWER WIRING
CONTROL WIRING
CTB1
CHILLED LIQUID FREEZING
ELECTRICAL NOTES
Installation
NOTES
Factory Wiring
17= 28= 40= 46= 58= LEGEND: Field Wiring
ELECTRICAL NOTES
VOLTAGE CODE
ELECTRICAL DATA
Installation
TABLE 1 - MICROPANEL POWER SUPPLY
ELECTRICAL DATA – STANDARD SINGLE POINT POWER
YCAL0014SC - YCAL0034SC
TABLE 2 – STANDARD SINGLE POINT POWER
YCAL0040SC - YCAL0080SC
ELECTRICAL DATA – STANDARD DUAL POINT POWER
Installation
TABLE 3 – STANDARD DUAL POINT POWER
ELECTRICAL DATA – STANDARD DUAL POINT POWER
YCAL0040SC - YCAL0080SC
MIN N/F
Installation
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
TABLE 4 – OPTIONAL SINGLE POINT POWER
YCAL0014SC - YCAL0034SC
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
YCAL0014SC - YCAL0034SC
SYSTEM #1 COMPRESSOR & FAN
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
YCAL0040SC - YCAL0060SC
Installation
TABLE 5 - OPTIONAL SINGLE POINT POWER
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
YCAL0040SC - YCAL0060SC
COMPR. #1
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
YCAL0064SC - YCAL0080SC
Installation
TABLE 6 – OPTIONAL SINGLE POINT POWER
ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER
YCAL0064SC - YCAL0080SC
FORM 150.62-NM1
Installation
OPERATIONAL LIMITATIONS ENGLISH
VOLTAGE LIMITATIONS
TABLE 8 – VOLTAGES
OPERATIONAL LIMITATIONS ENGLISH
Cooler Pressure Drop YCAL0034
Cooler Pressure Drop YCAL0030
VOLTAGE LIMITATIONS
OPERATIONAL LIMITATIONS METRIC
Cooler Press. Drop YCAL0030
OPERATIONAL LIMITATIONS METRIC
Cooler Pressure Drop YCAL0034
TABLE 13 – COOLER PRESSURE DROP CURVES
PHYSICAL DATA ENGLISH YCAL0014SC - YCAL0080SC
Installation
TABLE 15 - PHYSICAL DATA ENGLISH
YCAL0014SC - YCAL0080SC
PHYSICAL DATA ENGLISH
PHYSICAL DATA METRIC YCAL0014SC - YCAL0080SC
Installation
TABLE 16 – PHYSICAL DATA METRIC
YCAL0014SC - YCAL0080SC
PHYSICAL DATA METRIC
Installation
DIMENSIONS ENGLISH YCAL0014SC - YCAL0020SC
TABLE 17 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS ENGLISH YCAL0014SC - YCAL0020SC
Installation
DIMENSIONS ENGLISH YCAL0024SC - YCAL0034SC
Refers to Model YCAL0030SC
Refers to Model YCAL0034SC
TABLE 18 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS ENGLISH YCAL0024SC - YCAL0034SC
DIMENSIONS ENGLISH YCAL0040SC - YCAL0060SC
Installation
LD03850
TABLE 19 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS ENGLISH YCAL0040SC - YCAL0060SC
DIMENSIONS ENGLISH YCAL0064SC - YCAL0080SC
Installation
LD03852
TABLE 20 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS ENGLISH YCAL0064SC - YCAL0080SC
Installation
DIMENSIONS METRIC YCAL0014SC - YCAL0020SC
TABLE 21 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS METRIC YCAL0014SC - YCAL0020SC
DIMENSIONS METRIC YCAL0024SC - YCAL0034SC
Installation
LD03856
TABLE 22 - WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS METRIC YCAL0024SC - YCAL0034SC
Installation
DIMENSIONS METRIC YCAL0040SC - YCAL0060SC
TABLE 23 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS METRIC YCAL0040SC - YCAL0060SC
DIMENSIONS METRIC YCAL0064SC - YCAL0080SC
Installation
LD03860
TABLE 24 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY
DIMENSIONS METRIC YCAL0064SC - YCAL0080SC
Installation
PRE-STARTUPCHECKLIST
INSTALLING
START-UPDATE : _________________________
CHECKING SUPERHEAT AND SUBCOOLING
INITIAL START-UP
SYS 1 SYS
Installation
SYS 1 SYS
LEAK CHECKING
UNIT OPERATING SEQUENCE
Unit Controls
UNIT CONTROLS YORK MILLENNIUM CONTROL CENTER
INTRODUCTION
MICROPROCESSOR BOARD
BATTERY BACK-UP
UNIT SWITCH
DISPLAY
KEYPAD
“STATUS” KEY
Unit Controls
GENERAL STATUS MESSAGES
S Y S
FAULT STATUS MESSAGES
Unit Controls
SYSTEM SAFETIES
UNIT SAFETIES
UNIT WARNING
Unit Controls
U N I T F A U L T L O W A M B I E N T T E M P
U N I T F A U L T L O W L I Q U I D T E M P
Low Battery Check Prog/Step/Optn
STATUS KEY MESSAGES
TABLE 26 – STATUS KEY MESSAGES
Unit Warning Message
DISPLAY/PRINT KEYS
Unit Controls
OPER DATA Key
The minimum limits for the display are
ISN - YorkTalk via ISN Remote Mode
Unit Controls
Oper Data Key
OPER DATA Quick Reference List
OPERATING DATA PRINTOUT
Unit Controls
HISTORY DISPLAYS
HISTORY PRINTOUT
U L T
Unit Controls
“ENTRY” KEYS
UP AND DOWN ARROW KEYS
ENTER/ADV key
“SETPOINTS” KEYS
Unit Controls
COOLING SETPOINTS
leaving chilled water control
leaving chilled liquid control
Unit Controls
SCHEDULE/ADVANCE DAY key
PROGRAM key
Unit Controls
TABLE 29 - PROGRAM KEY LIMITS AND DEFAULTS
Unit Controls
Quick Reference Programming Chart
TABLE 30 – SETPOINTS QUICK REFERENCE LIST
Setpoints Section
OPTIONS key
“UNIT” KEYS
Option 5 – Ambient Control Type
Unit Controls
CLOCK
Unit Controls
Options Key press key to adv
Clock
UNIT OPERATION
CAPACITY CONTROL
LEAVING CHILLED LIQUID CONTROL
Unit Controls
STEP
Unit Controls
RETURN CHILLED LIQUID CONTROL
DUAL SYSTEM 4 AND 6 COMP UNITS ONLY
Compressor Staging for Return Water Control –
6 Compressors
Cooling Setpoint = 45 F 7.2 C Range = 10 F 5.6 C
EVAPORATOR PUMP CONTROL
Unit Controls
EVAPORATOR HEATER CONTROL
CONDENSER FAN CONTROL
LOW AMBIENT CONDENSER FAN CONTROL
Unit Controls
ALARM STATUS
PUMPDOWN LLSV CONTROL
LOAD LIMITING
BAS/EMS TEMPERATURE RESET OPTION
EMS-PWMREMOTE TEMPERATURE RESET
FIG. 7 – FIELD AND FACTORY ELECTRICAL CONNECTIONS
Unit Controls
SERVICE MODE
SERVICE AND TROUBLESHOOTING
SERVICE MODE - DIGITAL OUTPUTS
CLEARING HISTORY BUFFERS
Service and Troubleshooting
TABLE 44 – MICROBOARD BINARY INPUTS
Sys 1 Low Press Switch
TABLE 45 – MICROBOARD ANALOG INPUTS
TABLE 46 – MICROBOARD OUTPUTS
FIG. 8 – MICROBOARD LAYOUT
Service and Troubleshooting
TB1TB2 TB5 TB4 CLOCK ON/OFF JUMPER TB3 J9
J4 J8 J6 J5 J7
ANALOG INPUTS – Temperature
CHECKING INPUTS AND OUTPUTS BINARY INPUTS
TABLE 48 – ENTERING AND LEAVING CHILLED
Service and Troubleshooting
ANALOG INPUTS – Pressure
DIGITAL OUTPUTS
Service and Troubleshooting
KEYPAD
Service and Troubleshooting
OPTIONAL PRINTER INSTALLATION
Assembly and Wiring
Parts
PROBLEM
TROUBLESHOOTING
SOLUTION
Service before
PROBLEM
Service and Troubleshooting
FAULT CONT’D
PRESSURE” FAULT
SOLUTION
PROBLEM
“MP / HPCO” FAULT
CAUSE
Service and Troubleshooting
MAINTENANCE
ISN CONTROL
RECEIVED DATA CONTROL DATA
TRANSMITTED DATA
TABLE 53 – ISN TRANSMITTED DATA
Service and Troubleshooting
TABLE 54 – ISN OPERATIONAL AND FAULT CODES
Wiring Diagrams
ELEMENTARY DIAGRAM YCAL0014SC - YCAL0030SC
ELEMENTARY DIAGRAM YCAL0014SC – YCAL0030SC
FIG. 11 – ELEMENTARY DIAGRAM Cont’d
LD03531
Wiring Diagrams
ELEMENTARY DIAGRAM YCAL0014SC – YCAL0030SC
FIG. 12 – ELEMENTARY DIAGRAM
LD03532
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FORM 150.62-NM1
YORK INTERNATIONAL
ELEMENTARY DIAGRAM YCAL0034SC
Wiring Diagrams
FIG. 13 – ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0034SC
FIG. 13 – ELEMENTARY DIAGRAM Cont’d
LD03533
Wiring Diagrams
ELEMENTARY DIAGRAM YCAL0034SC
FIG. 14 – ELEMENTARY DIAGRAM
LD03534
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FORM 150.62-NM1
YORK INTERNATIONAL
ELEMENTARY DIAGRAM YCAL0040SC – YCAL0060SC
Wiring Diagrams
FIG. 15 – ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0040SC - YCAL0060SC
FIG. 15 – ELEMENTARY DIAGRAM Cont’d
LD03535
ELEMENTARY DIAGRAM YCAL0040SC – YCAL0060SC
Wiring Diagrams
FIG. 16 – ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0040SC – YCAL0060SC
FIG. 16 – ELEMENTARY DIAGRAM Cont’d
LD03536
ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC
Wiring Diagrams
FIG. 17 – ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC
FIG. 17 – ELEMENTARY DIAGRAM Cont’d
LD03537
ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC
Wiring Diagrams
FIG. 18 - ELEMENTARY DIAGRAM
ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC
FIG. 18 - ELEMENTARY DIAGRAM Cont’d
LD03538
Appendix 1 – Isolators
APPENDIX
ALUMINUM FINS
ISOLATOR SPRING IDENTIFICATION TABLE
APPENDIX
COPPER FINS
ISOLATOR SPRING IDENTIFICATION TABLE
Appendix 1 - Isolators
APPENDIX DIMENSIONS
FIG. 19 – TYPE CP
FIG. 20 – TYPE CP
FIG. 21 – R SPRING SEISMIC ISOLATORS
APPENDIX DIMENSIONS
APPENDIX
INSTALLATION AND ADJUSTING INSTALLATIONS
Appendix 1 – Isolators
TYPE CP MOUNTING
INSTALLATION AND ADJUSTMENT INSTRUCTIONS
APPENDIX
“AEQM” SPRING-FLEXMOUNTING
ALABAMA
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FORM 150.62-NM1
YORK INTERNATIONAL
Tele.
P.O. Box 1592, York, Pennsylvania USA
Subject to change without notice. Printed in USA
Copyright by York International Corporation
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