Manuals / York / Household Appliance / Heat Pump

York YCAL0080SC Control Panel, CTB2, See electrical note, FORM 150.62-NM1, Micropanel 13 CTB1

Models: YCAL0080SC YCAL0014SC

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CTB2

FORM 150.62-NM1

OPTIONAL SINGLE POINT POWER SUPPLY WIRING – (0040 - 0080)

Power Panel

Control Panel

1

1L1

1L2

1L3

GRD

2 L

CTB2

Micropanel

13 14

CTB1

Flow Switch

Field 120-1-60 Micropanel Power Supply if control transformer not supplied

Field Unit Power Supply

See electrical note 9

LD04484

IT IS POSSIBLE THAT MULTIPLE SOURCES OF POWER CAN BE SUPPLYING THE UNIT POWER PANEL. TO PREVENT SERIOUS INJURY OR DEATH, THE TECHNICIAN SHOULD VERIFY THAT NO LETHAL VOLTAGES ARE PRESENT INSIDE THE PANEL AFTER DISCONNECTING POWER, PRIOR TO WORKING ON EQUIPMENT.

THE UNIT EVAPORATOR HEATER USES 120 VAC. DISCONNECTING 120 VAC POWER FROM THE UNIT, AT OR BELOW FREEZING TEMPERATURES, CAN RESULT IN DAMAGE TO THE EVAPORATOR AND UNIT AS A RESULT OF THE CHILLED LIQUID FREEZING.

Electrical Notes and Legend located on Page 18 and 19.

FIG. 3 – OPTIONAL SINGLE POINT POWER SUPPLY WIRING

YORK INTERNATIONAL

15

Image 15

York YCAL0080SC, YCAL0014SC Control Panel, CTB2, See electrical note, FORM 150.62-NM1, Micropanel 13 CTB1, Flow Switch

Contents

Standard, Glycol & Metric Models, Combined AIR-COOLEDLIQUID CHILLERS HERMETIC SCROLLYCAL0014SC - YCAL0080SC MILLENNIUMGENERAL SAFETY GUIDELINES SAFETY SYMBOLSREAD BEFORE PROCEEDING CHANGEABILITY OF THIS DOCUMENT FORM 150.62-NM1YORK INTERNATIONAL SECTION TABLE OF CONTENTS AND TABLESSECTION SECTIONTABLES TABLES AND FIGURESTABLES/FIGURES TABLESFIGURES PRODUCT IDENTIFICATION NUMBER PIN YCAL0080SC46xAABASIC MODEL NUMBER PRODUCT IDENTIFICATION NUMBEROPTIONS MODEL NUMBER REFRIGERANT FLOW DIAGRAM FIG. 1 – REFRIGERANT FLOW DIAGRAMAIR COOLED CONDENSERS HANDLING INSTALLATIONInstallation INSTALLATION CHECK LISTNOISE SENSITIVE LOCATIONS FOUNDATIONGROUND LEVEL LOCATIONS ROOFTOP LOCATIONSWIRING InstallationSYSTEM RUN CONTACTS ALARM STATUS CONTACTSFLOW SWITCH INPUT EVAPORATOR PUMP START CONTACTSCircuit # 1 *Circuit # STANDARD POWER SUPPLY WIRING – 0014 -Power Panel InstallationCTB2 Flow SwitchField Unit Power Supply Control PanelFIG. 4 – OPTIONAL SINGLE POINT POWER WIRING OPTIONAL SINGLE-POINTPOWER SUPPLY WIRINGN-FDISC SW OR CIRC BKR 0014 - InstallationCONTROL WIRING CTB1CHILLED LIQUID FREEZING ELECTRICAL NOTES InstallationNOTES VOLTAGE CODE 17= 28= 40= 46= 58= LEGEND: Field WiringFactory Wiring ELECTRICAL NOTESELECTRICAL DATA InstallationTABLE 1 – MICROPANEL POWER SUPPLY ELECTRICAL DATA – STANDARD SINGLE POINT POWER YCAL0014SC - YCAL0034SCTABLE 2 – STANDARD SINGLE POINT POWER TABLE 3 – STANDARD DUAL POINT POWER ELECTRICAL DATA – STANDARD DUAL POINT POWERYCAL0040SC - YCAL0080SC InstallationELECTRICAL DATA – STANDARD DUAL POINT POWER YCAL0040SC - YCAL0080SCMIN N/F YCAL0014SC - YCAL0034SC ELECTRICAL DATA – OPTIONAL SINGLE POINT POWERInstallation TABLE 4 – OPTIONAL SINGLE POINT POWERELECTRICAL DATA – OPTIONAL SINGLE POINT POWER YCAL0014SC - YCAL0034SCSYSTEM #1 COMPRESSOR & FAN TABLE 5 - OPTIONAL SINGLE POINT POWER YCAL0040SC - YCAL0060SCELECTRICAL DATA – OPTIONAL SINGLE POINT POWER InstallationELECTRICAL DATA – OPTIONAL SINGLE POINT POWER YCAL0040SC - YCAL0060SCCOMPR. #1 TABLE 6 – OPTIONAL SINGLE POINT POWER YCAL0064SC - YCAL0080SCELECTRICAL DATA – OPTIONAL SINGLE POINT POWER InstallationELECTRICAL DATA – OPTIONAL SINGLE POINT POWER YCAL0064SC - YCAL0080SCFORM 150.62-NM1 TABLE 8 – VOLTAGES OPERATIONAL LIMITATIONS ENGLISHInstallation VOLTAGE LIMITATIONSOPERATIONAL LIMITATIONS ENGLISH Cooler Pressure Drop YCAL0034Cooler Pressure Drop YCAL0030 VOLTAGE LIMITATIONS OPERATIONAL LIMITATIONS METRICTABLE 13 – COOLER PRESSURE DROP CURVES OPERATIONAL LIMITATIONS METRICCooler Press. Drop YCAL0030 Cooler Pressure Drop YCAL0034PHYSICAL DATA ENGLISH YCAL0014SC - YCAL0080SC InstallationTABLE 15 – PHYSICAL DATA ENGLISH YCAL0014SC - YCAL0080SC PHYSICAL DATA ENGLISHPHYSICAL DATA METRIC YCAL0014SC - YCAL0080SC InstallationTABLE 16 – PHYSICAL DATA METRIC YCAL0014SC - YCAL0080SC PHYSICAL DATA METRICInstallation DIMENSIONS ENGLISH YCAL0014SC - YCAL0020SCTABLE 17 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY DIMENSIONS ENGLISH YCAL0014SC - YCAL0020SCRefers to Model YCAL0034SC DIMENSIONS ENGLISH YCAL0024SC - YCAL0034SCInstallation Refers to Model YCAL0030SCTABLE 18 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY DIMENSIONS ENGLISH YCAL0024SC - YCAL0034SCDIMENSIONS ENGLISH YCAL0040SC - YCAL0060SC InstallationLD03850 TABLE 19 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY DIMENSIONS ENGLISH YCAL0040SC - YCAL0060SCDIMENSIONS ENGLISH YCAL0064SC - YCAL0080SC InstallationLD03852 TABLE 20 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY DIMENSIONS ENGLISH YCAL0064SC - YCAL0080SCInstallation DIMENSIONS METRIC YCAL0014SC - YCAL0020SCTABLE 21 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY DIMENSIONS METRIC YCAL0014SC - YCAL0020SCDIMENSIONS METRIC YCAL0024SC - YCAL0034SC InstallationLD03856 TABLE 22 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY DIMENSIONS METRIC YCAL0024SC - YCAL0034SCInstallation DIMENSIONS METRIC YCAL0040SC - YCAL0060SCTABLE 23 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY DIMENSIONS METRIC YCAL0040SC - YCAL0060SCDIMENSIONS METRIC YCAL0064SC - YCAL0080SC InstallationLD03860 TABLE 24 – WEIGHT DISTRIBUTION/CENTER OF GRAVITY DIMENSIONS METRIC YCAL0064SC - YCAL0080SCSTART-UPDATE : _________________________ PRE-STARTUPCHECKLISTInstallation INSTALLINGCHECKING SUPERHEAT AND SUBCOOLING INITIAL START-UPLEAK CHECKING InstallationSYS 1 SYS SYS 1 SYSUNIT OPERATING SEQUENCE MICROPROCESSOR BOARD UNIT CONTROLS YORK MILLENNIUM CONTROL CENTERUnit Controls INTRODUCTIONKEYPAD UNIT SWITCHBATTERY BACK-UP DISPLAY“STATUS” KEY Unit ControlsGENERAL STATUS MESSAGES S Y S FAULT STATUS MESSAGES Unit ControlsSYSTEM SAFETIES UNIT SAFETIES U N I T F A U L T L O W L I Q U I D T E M P Unit ControlsUNIT WARNING U N I T F A U L T L O W A M B I E N T T E M PUnit Warning Message STATUS KEY MESSAGESLow Battery Check Prog/Step/Optn TABLE 26 – STATUS KEY MESSAGESDISPLAY/PRINT KEYS Unit ControlsOPER DATA Key The minimum limits for the display are ISN - YorkTalk via ISN Remote Mode Unit ControlsOper Data Key OPER DATA Quick Reference ListOPERATING DATA PRINTOUT Unit ControlsHISTORY DISPLAYS HISTORY PRINTOUTU L T Unit Controls“ENTRY” KEYS UP AND DOWN ARROW KEYSENTER/ADV key “SETPOINTS” KEYS Unit ControlsCOOLING SETPOINTS leaving chilled water control leaving chilled liquid control Unit ControlsSCHEDULE/ADVANCE DAY key PROGRAM key Unit ControlsTABLE 29 - PROGRAM KEY LIMITS AND DEFAULTS Setpoints Section Quick Reference Programming ChartUnit Controls TABLE 30 – SETPOINTS QUICK REFERENCE LISTOPTIONS key “UNIT” KEYSOption 5 – Ambient Control Type Unit ControlsCLOCK Unit Controls Options Key press key to advClock UNIT OPERATION CAPACITY CONTROLLEAVING CHILLED LIQUID CONTROL Unit Controls STEP Unit Controls RETURN CHILLED LIQUID CONTROLDUAL SYSTEM 4 AND 6 COMP UNITS ONLY Compressor Staging for Return Water Control – 6 CompressorsCooling Setpoint = 45 F 7.2 C Range = 10 F 5.6 C CONDENSER FAN CONTROL Unit ControlsEVAPORATOR PUMP CONTROL EVAPORATOR HEATER CONTROLLOW AMBIENT CONDENSER FAN CONTROL LOAD LIMITING ALARM STATUSUnit Controls PUMPDOWN LLSV CONTROLBAS/EMS TEMPERATURE RESET OPTION EMS-PWMREMOTE TEMPERATURE RESETFIG. 7 – FIELD AND FACTORY ELECTRICAL CONNECTIONS Unit ControlsCLEARING HISTORY BUFFERS SERVICE AND TROUBLESHOOTINGSERVICE MODE SERVICE MODE - DIGITAL OUTPUTSService and Troubleshooting TABLE 46 – MICROBOARD OUTPUTS Sys 1 Low Press SwitchTABLE 44 – MICROBOARD BINARY INPUTS TABLE 45 – MICROBOARD ANALOG INPUTSJ4 J8 J6 J5 J7 Service and TroubleshootingFIG. 8 – MICROBOARD LAYOUT TB1TB2 TB5 TB4 CLOCK ON/OFF JUMPER TB3 J9CHECKING INPUTS AND OUTPUTS BINARY INPUTS ANALOG INPUTS – TemperatureTABLE 48 – ENTERING AND LEAVING CHILLED Service and TroubleshootingANALOG INPUTS – Pressure DIGITAL OUTPUTS Service and TroubleshootingKEYPAD Parts OPTIONAL PRINTER INSTALLATIONService and Troubleshooting Assembly and WiringService before TROUBLESHOOTINGPROBLEM SOLUTIONPRESSURE” FAULT Service and TroubleshootingPROBLEM FAULT CONT’DCAUSE PROBLEMSOLUTION “MP / HPCO” FAULTService and Troubleshooting MAINTENANCEISN CONTROL RECEIVED DATA CONTROL DATATRANSMITTED DATA TABLE 53 – ISN TRANSMITTED DATA Service and TroubleshootingTABLE 54 – ISN OPERATIONAL AND FAULT CODES Wiring Diagrams ELEMENTARY DIAGRAM YCAL0014SC – YCAL0030SCELEMENTARY DIAGRAM YCAL0014SC – YCAL0030SC FIG. 11 – ELEMENTARY DIAGRAM Cont’dLD03531 LD03532 ELEMENTARY DIAGRAM YCAL0014SC – YCAL0030SCWiring Diagrams FIG. 12 – ELEMENTARY DIAGRAMThis page intentionally left blank FORM 150.62-NM1YORK INTERNATIONAL ELEMENTARY DIAGRAM YCAL0034SC Wiring DiagramsFIG. 13 – ELEMENTARY DIAGRAM ELEMENTARY DIAGRAM YCAL0034SC FIG. 13 – ELEMENTARY DIAGRAM Cont’dLD03533 LD03534 ELEMENTARY DIAGRAM YCAL0034SCWiring Diagrams FIG. 14 – ELEMENTARY DIAGRAMThis page intentionally left blank FORM 150.62-NM1YORK INTERNATIONAL ELEMENTARY DIAGRAM YCAL0040SC – YCAL0060SC Wiring DiagramsFIG. 15 – ELEMENTARY DIAGRAM ELEMENTARY DIAGRAM YCAL0040SC - YCAL0060SC FIG. 15 – ELEMENTARY DIAGRAM Cont’dLD03535 ELEMENTARY DIAGRAM YCAL0040SC – YCAL0060SC Wiring DiagramsFIG. 16 – ELEMENTARY DIAGRAM ELEMENTARY DIAGRAM YCAL0040SC – YCAL0060SC FIG. 16 – ELEMENTARY DIAGRAM Cont’dLD03536 ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC Wiring DiagramsFIG. 17 – ELEMENTARY DIAGRAM ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC FIG. 17 – ELEMENTARY DIAGRAM Cont’dLD03537 ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC Wiring DiagramsFIG. 18 - ELEMENTARY DIAGRAM ELEMENTARY DIAGRAM YCAL0064SC – YCAL0080SC FIG. 18 – ELEMENTARY DIAGRAM Cont’dLD03538 ISOLATOR SPRING IDENTIFICATION TABLE APPENDIXAppendix 1 – Isolators ALUMINUM FINSAPPENDIX COPPER FINSISOLATOR SPRING IDENTIFICATION TABLE FIG. 20 – TYPE CP APPENDIX DIMENSIONSAppendix 1 – Isolators FIG. 19 – TYPE CPFIG. 21 – R SPRING SEISMIC ISOLATORS APPENDIX DIMENSIONSTYPE CP MOUNTING INSTALLATION AND ADJUSTING INSTALLATIONSAPPENDIX Appendix 1 – IsolatorsINSTALLATION AND ADJUSTMENT INSTRUCTIONS APPENDIX“AEQM” SPRING-FLEXMOUNTING ALABAMA This page intentionally left blank FORM 150.62-NM1YORK INTERNATIONAL Copyright by York International Corporation P.O. Box 1592, York, Pennsylvania USATele. Subject to change without notice. Printed in USA