SSI America user manual M4557 Model 9210 Nitriding Controller

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M4557 - Model 9210 Nitriding Controller

The default band can be set under the configuration menu and is typically 15degrees. The band limit can be changed by the SET_WAIT opcode.

The LIMIT opcode immediately following this opcode sets a time limit on the wait.

A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results.

TOD_INQ This opcode is a time of day inquiry which would be used to start a process or subroutine at a specific hour and minute. The option data is entered in the 24 hour format (i.e. 2:30pm is 14:30).

TZ_INQ The zone temperature inquiry is used to wait for the actual control zone temperature to reach the value specified in the Temperature data.

The options are:

wait, reach within band

wait up, reach or exceed the set point

wait down, reach or be less than the set point

The default band can be set under the Configuration Menu and is typically 15 degrees. The band limit can be changed by the SET_WAIT opcode.

The LIMIT opcode immediately following this opcode sets a time limit on the wait. A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results.

VALVE SETPOINT This opcode is used to set the flow rate of gas for each valve. The temperature data is the Setpoint Value. The atmosphere data is the Trim Range. The option data is the valve.

ZONE_OFF The Zone Offset opcode is used to set an offset to be added to the set point sent to a specific zone. Either temperature, atmosphere, or both can be offset. The same loop (furnace) can have different offsets for each zone. The zones must be defined in the zone configuration.

For example, a pit furnace has three zones: top, middle, and bottom.

The zones could be defined as:

top = zone 1,

middle = zone 2 ,

bottom = zone 3.

If the ZONE_OFF opcode is used in a program with temperature data = 50 and zone = 1, then a temperature set point value in the following steps of 1700 would be sent to the middle and bottom as 1700 and the top as 1750.

Z_SETPT This opcode is used to set the temperature and/or atmosphere set points for a zone. Either or both of the set points can be specified. The options are None, Wait, Wait Up, or Wait Down. If both set points are specified, the Wait applies to both.

SSi Manual SERIES 9210-M4557-Nitriding

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Contents SSi’s Nitriding Control System Table of Contents M4557 Model 9210 Nitriding Controller Safety M4557 Model 9210 Nitriding Controller Controller Description About This ManualModel 9210 Terminals Connections Ethernet Connections Operator Interface Screen Saver Electrical InstallationFlash Card & Flash Card Reader Nitriding Control System Mode of Operation Copper Brass Galvanized Steel Aluminum Installation Mounting Stand-alone Flow PanelTouch-screen Interface Temp Detail Loops DisplayMenu Display Menus M4557 Model 9210 Nitriding Controller Program Display Data Logging using Flash Card ChartAlarm Ack M4557 Model 9210 Nitriding Controller Parameter Value Configuration Configuration MenuProgram Edit Slave Communications Status Auxiliary Analog InputShutdown Display Date and TimeChange setpoint overshoot protection PID Loop SetupManual Event Control Zone / Load TC Setup Event Run Program SetupInstrument Setup Port SetupZone Assignments Step Opcode Temperature Atmosphere OptionInternal Loop Furnace SetupNone BP Back Pressure Temp Internal Loop Instrument 1 InstrumentFurnace Name Default Wait LimitsInternal Instrument 1 Instrument Relay Assignment Alarm SetupRelay Set Points Analog Input SetupAnalog Output Setup IP Address Passcode and AlarmEvent Control Valve Setup M4557 Model 9210 Nitriding Controller Zero Output Menu Item Security Level Read/Write Raw Data Analog Input Board Setup AUX SP Configuration Programs Overview M4557 Model 9210 Nitriding Controller Opcodes Series 9210 Opcodes Programmer DescriptionM4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller Options Applications Information Standard Event AssignmentsTypical Nitriding Instrument Designations Recipe Step OpCode TempJump Recipe Sample Ports High and Low Pressure SwitchesVessel Pressure Switches Flow Section Nitriding Gas SupplyGas Solenoids Flow Head UnitMass Flow Meters Sample Cell Solenoid Back Pressure ValveDifferential Pressure Transmitter Drip LegsM4557 Model 9210 Nitriding Controller System Description Display NA Analog outputs isolated Optional SpecificationSensor General Frequency Technical Information Data=xCRLF Error messages System errors Nitriding Sample Cell cleaning TC Type Range in mV E80 J80 K80 N80 NNM MCO # Revision History Description Date