SSI America 9210 user manual About This Manual, Controller Description

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M4557 - Model 9210 Nitriding Controller

About This Manual

This instrument is designed for Nitriding control and configured per individual customer requirements. This manual covers the operation of the Model 9210 Nitriding Controller, the Nitriding Control System and the Gas Flow Panel.

Controller Description

The Model 9210-Nitriding instrument is a multi-loop Proportional Integral Derivative (PID) controller that can be custom configured to control up to three Nitriding process loops. General features of this product include:

!The Model 9210 is powered by 24 VDC, NOT LINE Voltage. Please be careful when connecting power to this controller. Connecting anything other then 24 VDC will cause serious damage.

Approximate Box Dimensions	2.75" x 4" x 4.5"
Power Requirements	24VDC, 4 Watts
Digital Output Rating	300VAC / 1 AMP
Analog Output Load Rating	1000 Ohms (Total)
Controller Enclosure Rating	IP10 – hand protected
Number of RS232 Ports	Two (2)
Number of Ethernet Ports	One (1)
Number of RS485 Host Ports	One (1)
Number of RS485 Slave Ports	Two (2)
Number of Internal Relays	Eight (8)
Number of Analog Inputs	Three (3)
Number of Analog Outputs	Two (2)
Number of Digital Inputs	Four (4)
Number of Control Loops	Three (3)

The control enclosure is powered by 120 VAC, Single Phase, 60 Hz (Line Power). Line voltage for the isolation relays comes from the same source.

SSi Manual SERIES 9210-M4557-Nitriding

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Contents SSi’s Nitriding Control System Table of Contents M4557 Model 9210 Nitriding Controller Safety M4557 Model 9210 Nitriding Controller About This Manual Controller DescriptionModel 9210 Terminals Connections Ethernet Connections Electrical Installation Flash Card & Flash Card ReaderOperator Interface Screen Saver Nitriding Control System Mode of Operation Installation Mounting Stand-alone Flow Panel Copper Brass Galvanized Steel AluminumTouch-screen Interface Loops Display Temp DetailMenu Display Menus M4557 Model 9210 Nitriding Controller Program Display Chart Alarm AckData Logging using Flash Card M4557 Model 9210 Nitriding Controller Configuration Configuration Menu Program EditParameter Value Date and Time Auxiliary Analog InputShutdown Display Slave Communications StatusPID Loop Setup Manual Event ControlChange setpoint overshoot protection Event Run Program Setup Zone / Load TC SetupPort Setup Instrument SetupStep Opcode Temperature Atmosphere Option Zone AssignmentsInternal Loop Instrument 1 Instrument Furnace SetupNone BP Back Pressure Temp Internal LoopDefault Wait Limits Internal Instrument 1 InstrumentFurnace Name Alarm Setup Relay AssignmentAnalog Input Setup Relay Set PointsAnalog Output Setup Passcode and Alarm IP AddressEvent Control Valve Setup M4557 Model 9210 Nitriding Controller Zero Output Menu Item Security Level Read/Write Raw Data Analog Input Board Setup AUX SP Configuration Programs Overview M4557 Model 9210 Nitriding Controller Series 9210 Opcodes Programmer Description OpcodesM4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller Recipe Step OpCode Temp Applications Information Standard Event AssignmentsTypical Nitriding Instrument Designations OptionsJump Recipe Flow Section Nitriding Gas Supply High and Low Pressure SwitchesVessel Pressure Switches Sample PortsFlow Head Unit Mass Flow MetersGas Solenoids Drip Legs Back Pressure ValveDifferential Pressure Transmitter Sample Cell SolenoidM4557 Model 9210 Nitriding Controller System Description Specification Display NA Analog outputs isolated OptionalSensor General Frequency Technical Information Data=xCRLF Error messages System errors Nitriding Sample Cell cleaning TC Type Range in mV E80 J80 K80 N80 NNM Revision History Description Date MCO #