SSI America 9210 user manual Safety

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M4557 - Model 9210 Nitriding Controller

Safety

Safety Symbols - Various symbols are used on the instrument, they have the following meaning:

!Caution (refer to the accompanying documents)

Functional earth (ground) terminal

The functional earth connection is required for safety purposes and to ground RFI filters.

Personnel - Installation must only be carried out by technically qualified personnel.

Enclosure of live parts - To prevent hands or metal tools from touching parts that may be electrically live (powered), the controller must be installed in an enclosure.

Caution: Live sensors - Do not connect live (powered) sensors to any signal input on the controller. Live

!sensors are sensors that must be connected to the main's supply. The controller has transient protection circuits connected between the inputs and the earth connection, which might be damaged by live (powered) sensors.

Wiring - It is important to connect the controller in accordance with the wiring data given in this handbook. Take particular care not to connect AC supplies to the low voltage sensor input or other low level inputs and outputs. Only use copper conductors for connections (except thermocouple inputs) and ensure that the wiring of installations comply with all local wiring regulations. For example in the in the United Kingdom use the latest version of the IEE wiring regulations, (BS7671). In the USA use NEC Class 1 wiring methods.

Power Isolation - The installation must include a power isolating switch or circuit breaker. This device should be in close proximity to the controller, within easy reach of the operator and marked as the disconnecting device for the instrument.

Earth leakage current - Due to RFI Filtering there is an earth leakage current of less than 0.5mA. This may affect the design of an installation of multiple controllers protected by Residual Current Device, (RCD) or Ground Fault Detector, (GFD) type circuit breakers.

Over current protection - To protect the internal PCB tracking within the controller against excess currents, the AC power supply to the controller and power outputs must be wired through a fuse or circuit breaker specified in the technical specification.

Voltage rating - The maximum continuous voltage applied between any of the following terminals must not exceed 264VAC:

line or neutral to any other connection

relay or triac output to logic, DC or sensor connections

any connection to ground

SSi Manual SERIES 9210-M4557-Nitriding

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Contents SSi’s Nitriding Control System Table of Contents M4557 Model 9210 Nitriding Controller Safety M4557 Model 9210 Nitriding Controller About This Manual Controller DescriptionModel 9210 Terminals Connections Ethernet Connections Flash Card & Flash Card Reader Electrical InstallationOperator Interface Screen Saver Nitriding Control System Mode of Operation Installation Mounting Stand-alone Flow Panel Copper Brass Galvanized Steel AluminumTouch-screen Interface Loops Display Temp DetailMenu Display Menus M4557 Model 9210 Nitriding Controller Program Display Alarm Ack ChartData Logging using Flash Card M4557 Model 9210 Nitriding Controller Program Edit Configuration Configuration MenuParameter Value Auxiliary Analog Input Shutdown DisplayDate and Time Slave Communications StatusManual Event Control PID Loop SetupChange setpoint overshoot protection Event Run Program Setup Zone / Load TC SetupPort Setup Instrument SetupStep Opcode Temperature Atmosphere Option Zone AssignmentsFurnace Setup None BP Back Pressure TempInternal Loop Instrument 1 Instrument Internal LoopInternal Instrument 1 Instrument Default Wait LimitsFurnace Name Alarm Setup Relay AssignmentAnalog Input Setup Relay Set PointsAnalog Output Setup Passcode and Alarm IP AddressEvent Control Valve Setup M4557 Model 9210 Nitriding Controller Zero Output Menu Item Security Level Read/Write Raw Data Analog Input Board Setup AUX SP Configuration Programs Overview M4557 Model 9210 Nitriding Controller Series 9210 Opcodes Programmer Description OpcodesM4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller Applications Information Standard Event Assignments Typical Nitriding Instrument DesignationsRecipe Step OpCode Temp OptionsJump Recipe High and Low Pressure Switches Vessel Pressure SwitchesFlow Section Nitriding Gas Supply Sample PortsMass Flow Meters Flow Head UnitGas Solenoids Back Pressure Valve Differential Pressure TransmitterDrip Legs Sample Cell SolenoidM4557 Model 9210 Nitriding Controller System Description Specification Display NA Analog outputs isolated OptionalSensor General Frequency Technical Information Data=xCRLF Error messages System errors Nitriding Sample Cell cleaning TC Type Range in mV E80 J80 K80 N80 NNM Revision History Description Date MCO #