SSI America 9210 Flow Section Nitriding Gas Supply, High and Low Pressure Switches, Sample Ports

Page 51

M4557 - Model 9210 Nitriding Controller

Recipe 61

Step

Opcode

Temp

ATM

Options

S1

EVT OUT

 

 

1

– OFF

S2

EVT OUT

 

 

2- OFF

S3

EVT OUT

 

 

3

– OFF

S4

EVT OUT

 

 

4

– OFF

S5

EVT OUT

 

 

5

– ON

S6

ALARM

 

 

1

 

S7

NO OPT

 

 

 

 

S8

NO OPT

 

 

 

 

S9

NO OPT

 

 

 

 

S10

NO OPT

 

 

 

 

S11

NO OPT

 

 

 

 

S12

NO OPT

 

 

 

 

Flow Section

Nitriding Gas Supply

The Nitriding gas supplies enter the flow section from the top. Each gas has a manual shut off valve as well as a regulator (regulators optional). The regulators are to protect against fluctuations in incoming supply pressures. The location for each incoming gas inlet is as follows from left to right: Nitrogen, Ammonia, and Disassociated Ammonia. Pressure regulation should be set between 12 and 20”.

High and Low Pressure Switches

Each gas has a High and Low pressure switch. The location of these switches are just below the manual valves for the incoming gas. The High Pressure Switch is on top and the Low Pressure Switch is on the bottom. The switches have green LED indicators to indicate the pressure condition. Example, If the LED indicator is OFF on the High Pressure switch then the incoming pressure from the supply gas is to high and the condition generates an audible alarm. Each pressure switch has a dial setting on the front to make adjustments to the switch. The pressure switches are set by SSi at the time of panel checkout. SSi presets the regulators for 15” water. The High and Low Pressure switches are set based on this value. Any questions on the settings please call SSi technical support at 800-666-4330.

Vessel Pressure Switches

Vessel Pressure is the accumulated pressure of all gases flowing through the furnace. The switches for Vessel Pressure are located to the immediate right of the gas pressure switches. These pressure switches have LED’s to indicate high and low pressure.

Sample Ports

Each gas has a sampling port below the pressure switches. To take a flow pressure reading using a manometer, just connect the manometer to the sampling port and turn the manual valve until it is open. Make sure the incoming supply valve for the gas being checked is also opened.

Emergency Nitrogen

Emergency Nitrogen can be added to the system in the event of an emergency. The operator can initiate Emergency Nitrogen purge by turning the Emergency Nitrogen switch on the front of the control panel to

SSi Manual SERIES 9210-M4557-Nitriding

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Contents SSi’s Nitriding Control System Table of Contents M4557 Model 9210 Nitriding Controller Safety M4557 Model 9210 Nitriding Controller Controller Description About This ManualModel 9210 Terminals Connections Ethernet Connections Electrical Installation Flash Card & Flash Card ReaderOperator Interface Screen Saver Nitriding Control System Mode of Operation Copper Brass Galvanized Steel Aluminum Installation Mounting Stand-alone Flow PanelTouch-screen Interface Temp Detail Loops DisplayMenu Display Menus M4557 Model 9210 Nitriding Controller Program Display Chart Alarm AckData Logging using Flash Card M4557 Model 9210 Nitriding Controller Configuration Configuration Menu Program EditParameter Value Slave Communications Status Auxiliary Analog InputShutdown Display Date and TimePID Loop Setup Manual Event ControlChange setpoint overshoot protection Zone / Load TC Setup Event Run Program SetupInstrument Setup Port SetupZone Assignments Step Opcode Temperature Atmosphere OptionInternal Loop Furnace SetupNone BP Back Pressure Temp Internal Loop Instrument 1 InstrumentDefault Wait Limits Internal Instrument 1 InstrumentFurnace Name Relay Assignment Alarm SetupRelay Set Points Analog Input SetupAnalog Output Setup IP Address Passcode and AlarmEvent Control Valve Setup M4557 Model 9210 Nitriding Controller Zero Output Menu Item Security Level Read/Write Raw Data Analog Input Board Setup AUX SP Configuration Programs Overview M4557 Model 9210 Nitriding Controller Opcodes Series 9210 Opcodes Programmer DescriptionM4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller Options Applications Information Standard Event Assignments Typical Nitriding Instrument Designations Recipe Step OpCode TempJump Recipe Sample Ports High and Low Pressure SwitchesVessel Pressure Switches Flow Section Nitriding Gas SupplyFlow Head Unit Mass Flow MetersGas Solenoids Sample Cell Solenoid Back Pressure ValveDifferential Pressure Transmitter Drip LegsM4557 Model 9210 Nitriding Controller System Description Display NA Analog outputs isolated Optional SpecificationSensor General Frequency Technical Information Data=xCRLF Error messages System errors Nitriding Sample Cell cleaning TC Type Range in mV E80 J80 K80 N80 NNM MCO # Revision History Description Date