SSI America user manual M4557 Model 9210 Nitriding Controller

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M4557 - Model 9210 Nitriding Controller

Event Control

32

Valve Configuration

32

Valve Setup

33

User Calibration

33

Full Calibration

36

Set Menu Security

36

Read/Write Raw Data

37

Curve Entry

37

Alternate PID Setup

37

Analog Input Board Setup

38

PLC Calibration

38

Adam Correction

38

AUX SP Configuration

39

Chapter 4 - PROGRAMS

40

Overview

40

Program Editing

40

Chapter 5 - SERIES 9210 Opcodes

42

Programmer Description

42

Opcodes

42

Chapter 6 - APPLICATIONS INFORMATION

48

Standard Event Assignments

48

Nitriding Recipes/Programs

48

Flow Section

51

Super Systems Nitriding Sample Cell

55

1.1

Applications

55

1.2

System Description

55

1.3

System Highlights

55

1.4

Unpacking and Visual checking

55

2.1

Enclosure - NA

56

2.2

Dimensions

56

2.3

Ambient Temperature

56

2.4

Display - NA

56

2.4

Analog outputs – isolated (Optional)

56

2.5

Alarm indicators (Optional)

56

2.6

Communications RS232

56

2.8

Speed of Response

57

2.9

Power Requirements

57

2.10

Gas Connection

57

4.1

General Frequency

58

4.2

Calibration method

58

Appendix 1

60

1.1 Communications Protocols

60

1.2 RS232 Command communications

60

Nitriding Sample Cell cleaning

63

Appendix 2 - TC Type mV Range Chart

64

Revision History

65

SSi Manual SERIES 9210-M4557-Nitriding

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Contents SSi’s Nitriding Control System Table of Contents M4557 Model 9210 Nitriding Controller Safety M4557 Model 9210 Nitriding Controller Controller Description About This ManualModel 9210 Terminals Connections Ethernet Connections Electrical Installation Flash Card & Flash Card ReaderOperator Interface Screen Saver Nitriding Control System Mode of Operation Copper Brass Galvanized Steel Aluminum Installation Mounting Stand-alone Flow PanelTouch-screen Interface Temp Detail Loops DisplayMenu Display Menus M4557 Model 9210 Nitriding Controller Program Display Chart Alarm AckData Logging using Flash Card M4557 Model 9210 Nitriding Controller Configuration Configuration Menu Program EditParameter Value Slave Communications Status Auxiliary Analog InputShutdown Display Date and TimePID Loop Setup Manual Event ControlChange setpoint overshoot protection Zone / Load TC Setup Event Run Program SetupInstrument Setup Port SetupZone Assignments Step Opcode Temperature Atmosphere OptionInternal Loop Furnace SetupNone BP Back Pressure Temp Internal Loop Instrument 1 InstrumentDefault Wait Limits Internal Instrument 1 InstrumentFurnace Name Relay Assignment Alarm SetupRelay Set Points Analog Input SetupAnalog Output Setup IP Address Passcode and AlarmEvent Control Valve Setup M4557 Model 9210 Nitriding Controller Zero Output Menu Item Security Level Read/Write Raw Data Analog Input Board Setup AUX SP Configuration Programs Overview M4557 Model 9210 Nitriding Controller Opcodes Series 9210 Opcodes Programmer DescriptionM4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller M4557 Model 9210 Nitriding Controller Options Applications Information Standard Event AssignmentsTypical Nitriding Instrument Designations Recipe Step OpCode TempJump Recipe Sample Ports High and Low Pressure SwitchesVessel Pressure Switches Flow Section Nitriding Gas SupplyFlow Head Unit Mass Flow MetersGas Solenoids Sample Cell Solenoid Back Pressure ValveDifferential Pressure Transmitter Drip LegsM4557 Model 9210 Nitriding Controller System Description Display NA Analog outputs isolated Optional SpecificationSensor General Frequency Technical Information Data=xCRLF Error messages System errors Nitriding Sample Cell cleaning TC Type Range in mV E80 J80 K80 N80 NNM MCO # Revision History Description Date